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Course information

Lean Processes and Tools Training​ Course Outline

Module 1: Lean Processes 

  • What is Lean? 
  • What is Value? 
  • What is Waste? 
  • Constraints of Performance Improvement 
  • Principles of Lean 
  • Four Goals of Lean 
  • Seven Forms of Waste 
  • Lean Tools 
  • Poka-Yoke 
  • 5s Visual Workplace 
  • Time Management 
  • Continuous Improvement 
  • Work in Process 
  • Material Management 
  • Value Stream Mapping 
  • Value Added Vs Non-Value Added 
  • Creating Lean Systems 

Module 2: Standardised Work 

  • Why Standardised Work? 
  • Elements of Standardised Work 
  • Disconnects and Misconceptions 

Module 3: Reducing Batch Size 

  • Introduction to Reducing Batch Size 

Module 4: Poka-Yoke 

  • What is Poka-Yoke? 
  • Development of Poka-Yoke 
  • Quality Control Vs Poka-Yoke 
  • Purpose of Poka-Yoke 

Module 5: Total Productive Maintenance 

  • Introduction to Total Productive Maintenance 
  • 5S Foundation 

Module 6: Time Management 

  • Time Management 
  • Benefits of a JIT system 
  • Requirements for Implementing Just in Time 

Module 7: Value Stream Mapping 

  • Guiding Lean Principles 
  • Lean Agile Pyramid 
  • Lean Agile Value Stream 
  • Waste Elimination Using Agile 

Module 8: Forming Pull Systems 

  • Push Vs Pull in Scrum 
  • Favour the Pull Model 

Module 9: Lean Six Sigma 

  • Improvement 
  • Lean Six Sigma  
    • Improvement 
    • Timeline 
    • Process 
  • What is Waste in Lean? 
  • Lean Vs Six Sigma 
  • What Lean Six Sigma Wants to Achieve? 
  • What Makes a Good Lean Six Sigma Project? 
  • DMAIC Methodology 
    • Define
    • Measure 
    • Analyse 
    • Improve Control 

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Who should attend this Lean Processes and Tools Training?

The Lean Processes and Tools Course is designed for professionals who are looking to strengthen their understanding of Lean methodologies and acquire practical skills in using Lean tools for process improvement. This training can be beneficial for the following professionals:

  • Process Improvement Specialists
  • Lean Practitioners
  • Operations Managers
  • Quality Control Personnel
  • Continuous Improvement Teams
  • Project Managers
  • Industrial Engineers

Prerequisites for the Lean Processes and Tools Training

There are no formal prerequisites for this course. However, a basic understanding of Lean and completing the Lean Awareness Training can be beneficial for the learners.  

Lean Processes and Tools Training​ Course Overview

Lean thinking is based on the legendary Toyota Production System that produces very high-quality products in a brief time and at low cost. Lean delivers methods and tools that help organisations to make major improvements in lead time, cost reduction and product or service quality.

This 1-day Lean Process and Tools training course will provide delegates with theory and practical exercises of Lean to identify and undertake improvement activities. Delegates will gain comprehensive knowledge of processes and useful tools of Lean. In this course, delegates will learn topics such as SIPOC, Kano, CTQ, Principles of lean thinking, Process mapping, Layout, cells and lines, Root cause analysis and Kanban.

After attending this course, delegates will be able to understand key elements of Lean thinking and methodology, customer value, the process of identifying and eliminating the waste, and more.

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What’s included in this Lean Processes and Tools Training?

  • World-Class Training Sessions from Experienced Instructors      
  • Lean Processes and Tools Training Certificate
  • Digital Delegate Pack 

Why choose us

Our Middlesbrough venue

Includes..

Free Wi-Fi

To make sure you’re always connected we offer completely free and easy to access wi-fi.

Air conditioned

To keep you comfortable during your course we offer a fully air conditioned environment.

Full IT support

IT support is on hand to sort out any unforseen issues that may arise.

Video equipment

This location has full video conferencing equipment.

Middlesbrough is a large industrial town located on the River Tees bank in North Yorkshire, England. It is part of the Middlesbrough Borough Council and is has an estimated population of about 138,400 residents. Schools in Middlesbrough also follow the British educational system and is divided into three levels: Primary School, Secondary Schools and Higher Education. The education in Manchester is compulsory for children up until they are 16 years old. Middlesbrough offers a wide range of Primary Schools as well as Secondary Schools, Colleges and Sixth forms colleges. Middlesbrough is home to the largest college is Middlesbrough College with over 16,000 student’s attending; it was founded in 1930s as Constantine Technical College. In 1992, Middlesbrough became a university town by opening Teesside University, which had been running since the 1930 as Constantine Technical College. The university specialises in computer animation and games design and now has over 20,000 students attending. Teesside University also co-hosts the annual Animex International Festival of Animation.

Nearby Locations include:

  • Southbank
  • Thorntons
  • Stokesley
  • Busby
  • Maltby
  • Great Ayton
  • Acklams
  • Nunthorpe
  • Lazenby
  • Grangetown
  • Newby
  • Coulby Newham
  • Eston
  • Seamer
  • Stainton
  • Seal Sands
  • Normanby
  • Ormesby
  • Battersby
  • Port Clarence

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Address

Bizspace
High Force Rd,
Middlesbrough
TS2 1RH

T: 01344203999

Ways to take this course

Our easy to use Virtual platform allows you to sit the course from home with a live instructor. You will follow the same schedule as the classroom course, and will be able to interact with the trainer and other delegates.

Our fully interactive online training platform is compatible across all devices and can be accessed from anywhere, at any time. All our online courses come with a standard 90 days access that can be extended upon request. Our expert trainers are constantly on hand to help you with any questions which may arise.

This is our most popular style of learning. We run courses in 1200 locations, across 200 countries in one of our hand-picked training venues, providing the all important ‘human touch’ which may be missed in other learning styles.

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Highly experienced trainers

All our trainers are highly qualified, have 10+ years of real-world experience and will provide you with an engaging learning experience.

venues

State of the art training venues

We only use the highest standard of learning facilities to make sure your experience is as comfortable and distraction-free as possible

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Small class sizes

We limit our class sizes to promote better discussion and ensuring everyone has a personalized experience

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Great value for money

Get more bang for your buck! If you find your chosen course cheaper elsewhere, we’ll match it!

This is the same great training as our classroom learning but carried out at your own business premises. This is the perfect option for larger scale training requirements and means less time away from the office.

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Tailored learning experience

Our courses can be adapted to meet your individual project or business requirements regardless of scope.

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Maximise your training budget

Cut unnecessary costs and focus your entire budget on what really matters, the training.

team_building

Team building opportunity

This gives your team a great opportunity to come together, bond, and discuss, which you may not get in a standard classroom setting.

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Monitor employees progress

Keep track of your employees’ progression and performance in your own workspace.

What our customers are saying

Lean Processes And Tools Training Course in Middlesbrough FAQs

FAQ's

Quality management is the system, procedures, methods, and techniques that an organisation puts in place to ensure that the requirements placed on it are met.
Before attending this course, delegates should have completed Lean Awareness training.
This course is intended for: • Production and Maintenance Managers/Executives • Quality Management • Consultants
Define value, map value stream, create flow, establish pull, and pursuit perfection are the principles of lean.
Kaizen is a concept that refers to business actions and rapidly improves all tasks of their business. It focuses on to keep an organisation at the top of its field.
This course is 1 day.
The price for Lean Processes and Tools Training certification in Middlesbrough starts from £895
The Knowledge Academy is the Leading global training provider for Lean Processes and Tools Training.
Please see our Lean Training courses available in Middlesbrough

Why choose us

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Best price in the industry

You won't find better value in the marketplace. If you do find a lower price, we will beat it.

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Many delivery methods

Flexible delivery methods are available depending on your learning style.

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High quality resources

Resources are included for a comprehensive learning experience.

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"Really good course and well organised. Trainer was great with a sense of humour - his experience allowed a free flowing course, structured to help you gain as much information & relevant experience whilst helping prepare you for the exam"

Joshua Davies, Thames Water

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"...the trainer for this course was excellent. I would definitely recommend (and already have) this course to others."

Diane Gray, Shell

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