Lean Processes and Tools Training Overview

Course syllabus

Who it’s for

What’s included

FAQs

Lean Processes and Tools Training​ Course Outline

Module 1: Lean Processes 

  • What is Lean? 
  • What is Value? 
  • What is Waste? 
  • Constraints of Performance Improvement 
  • Principles of Lean 
  • Four Goals of Lean 
  • Seven Forms of Waste 
  • Lean Tools 
  • Poka-Yoke 
  • 5s Visual Workplace 
  • Time Management 
  • Continuous Improvement 
  • Work in Process 
  • Material Management 
  • Value Stream Mapping 
  • Value Added Vs Non-Value Added 
  • Creating Lean Systems 

Module 2: Standardised Work 

  • Why Standardised Work? 
  • Elements of Standardised Work 
  • Disconnects and Misconceptions 

Module 3: Reducing Batch Size 

  • Introduction to Reducing Batch Size 

Module 4: Poka-Yoke 

  • What is Poka-Yoke? 
  • Development of Poka-Yoke 
  • Quality Control Vs Poka-Yoke 
  • Purpose of Poka-Yoke 

Module 5: Total Productive Maintenance 

  • Introduction to Total Productive Maintenance 
  • 5S Foundation 

Module 6: Time Management 

  • Time Management 
  • Benefits of a JIT system 
  • Requirements for Implementing Just in Time 

Module 7: Value Stream Mapping 

  • Guiding Lean Principles 
  • Lean Agile Pyramid 
  • Lean Agile Value Stream 
  • Waste Elimination Using Agile 

Module 8: Forming Pull Systems 

  • Push Vs Pull in Scrum 
  • Favour the Pull Model 

Module 9: Lean Six Sigma 

  • Improvement 
  • Lean Six Sigma  
    • Improvement 
    • Timeline 
    • Process 
  • What is Waste in Lean? 
  • Lean Vs Six Sigma 
  • What Lean Six Sigma Wants to Achieve? 
  • What Makes a Good Lean Six Sigma Project? 
  • DMAIC Methodology 
    • Define
    • Measure 
    • Analyse 
    • Improve Control 
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Who should attend this Lean Processes and Tools Training Course?

This Lean Processes and Tools Course is designed for professionals who are looking to strengthen their understanding of Lean methodologies and acquire practical skills in using Lean tools for process improvement. This training can be beneficial for the following professionals:

  • Process Improvement Specialists
  • Lean Practitioners
  • Operations Managers
  • Quality Control Personnel
  • Continuous Improvement Teams
  • Project Managers
  • Industrial Engineers

Prerequisites of the Lean Processes and Tools Training Course

There are no formal prerequisites for this Lean Processes and Tools Course. However, a basic understanding of Lean and completing the Lean Awareness Training can be beneficial for the delegates. 

Lean Processes and Tools Training Course Overview

This Lean Processes and Tools Training is a comprehensive course that delves into advanced Lean methodologies, focusing on practical applications and tools to optimise organisational processes. It offers delegates an in-depth understanding of various Lean tools to streamline workflows, eliminate waste, and drive continuous improvement. This course provides a detailed overview of Lean tools and their relevance in enhancing operational efficiency.

Professionals aspiring to deepen their knowledge and expertise in Lean methodologies and tools should prioritise mastering the Lean Processes and Tools Training Course. Individuals involved in Process Improvement, Quality Management, Supply Chain Optimisation, and Operational Excellence across industries benefit significantly from advanced Lean knowledge. Mastery of Lean processes and tools enables professionals to implement sophisticated strategies for operational enhancements.

This 1-day Lean Training Course equips delegates with advanced Lean skills and practical insights to implement Lean methodologies effectively. Delegates will explore various Lean tools such as Value Stream Mapping, Kanban, 5S, and Kaizen. Through hands-on exercises and case studies, delegates will learn to apply these tools to identify inefficiencies, drive process improvements, and foster a culture of continuous improvement within their organisations.

Course Objectives

  • To provide an in-depth understanding of various Lean tools and methodologies
  • To equip delegates with advanced skills to implement Lean strategies effectively
  • To demonstrate the practical application of Lean tools like Value Stream Mapping and Kanban
  • To enable delegates to identify inefficiencies and drive process improvements
  • To foster a culture of continuous enhancement within organisational processes
  • To empower professionals to lead advanced Lean initiatives and transformations

Upon completing this Lean Training Course, delegates will be equipped with advanced Lean skills to drive significant process improvements, streamline workflows, and foster a culture of continuous improvement.

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What’s included in this Lean Processes and Tools Training Course?

  • World-Class Training Sessions from Experienced Instructors      
  • Lean Processes and Tools Training Certificate
  • Digital Delegate Pack 
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Our Buxton venue

Includes..

Free Wi-Fi

To make sure you’re always connected we offer completely free and easy to access wi-fi.

Air conditioned

To keep you comfortable during your course we offer a fully air conditioned environment.

Full IT support

IT support is on hand to sort out any unforseen issues that may arise.

Video equipment

This location has full video conferencing equipment.

Buxton is a town based in Derbyshire, England. It has the highest elevation of any market town and has a population of around 20,000 people. There are a number of schools in Buxton such as Buxton Community Schools, St. Anne’s Catholic Primary School and John Duncan School. Buxton is also home to a campus of the University of Derby and the Buxton & Leek College. The Buxton & Leek College provides students with a range of A Levels, BTECs, NVQs and vocational courses. It is famous for its hospitality and catering courses, travel and tourism, hair and beauty, automotive studies and welding. The rate of unemployment in Buxton is at 4.6%. This is lower than the national average of England which is 7.6%. 

Nearby locations include:

  • Blackwell
  • Biggins
  • Newhaven
  • Fairfield
  • Sheen
  • Hartington
  • Tideswell
  • Longnor
  • Monsal Dale
  • Millers Dale
  • Litton
  • Taddington
  • Dove Holes
  • Flagg
  • Peak Forest
  • Litton Mill
  • Tunstead
  • Harpur Hill
  • Chelmorton
  • Hulme End

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Experience live, interactive learning from home with The Knowledge Academy's Online Instructor-led Lean Processes and Tools Training Course. Engage directly with expert instructors, mirroring the classroom schedule for a comprehensive learning journey. Enjoy the convenience of virtual learning without compromising on the quality of interaction.

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Live classes

Join a scheduled class with a live instructor and other delegates.

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Interactive

Engage in activities, and communicate with your trainer and peers.

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Global Pool of the Best Trainers

We handpick from a global pool of expert trainers for our Online Instructor-led courses.

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Expertise

With 10+ years of quality, instructor-led training, we equip professionals with lasting skills for success.

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Global Reach

With classes running in all timezones, access any of our courses and course material from anywhere, anytime.

Master Lean Processes and Tools Training with a flexible yet structured approach that combines live, expert-led sessions and self-paced study. With weekly one-to-one tutor support and consistently high pass rates, you’ll receive tailored guidance and achieve real results.

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Structured Yet Flexible Learning

Take part in scheduled, instructor-led sessions with real-time feedback, while enjoying the freedom to study independently. Interactive resources and progress tracking tools help you stay motivated and on target.

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Engaging & Interactive Training

Join dynamic live sessions featuring discussions, practical activities, and peer collaboration. Learn from Lean Processes and Tools Training industry experts and reinforce your knowledge with self-paced modules—plus, connect with professionals in your field.

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Expert-Led Course

Gain valuable insight from experienced trainers during live sessions, and revisit course materials anytime to deepen your understanding. This method offers the ideal balance between expert guidance and independent learning.

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Global Training Accessibility

Access top-quality training across time zones—anytime, anywhere. Whether at home or on the go, our expert-led sessions and flexible study materials support your goals, and help you on the journey towards the certification.

Experience the most sought-after learning style with The Knowledge Academy's Lean Processes and Tools Training Course. Available in 490+ locations across 190+ countries, our hand-picked Classroom venues offer an invaluable human touch. Immerse yourself in a comprehensive, interactive experience with our expert-led CIPD Level 3 Foundation Certificate in People Practice Course sessions.

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Highly experienced trainers

Boost your skills with our expert trainers, boasting 10+ years of real-world experience, ensuring an engaging and informative training experience

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State of the art training venues

We only use the highest standard of learning facilities to make sure your experience is as comfortable and distraction-free as possible

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Small class sizes

Our Classroom courses with limited class sizes foster discussions and provide a personalised, interactive learning environment

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Great value for money

Achieve certification without breaking the bank. Find a lower price elsewhere? We'll match it to guarantee you the best value

Streamline large-scale training requirements with The Knowledge Academy’s In-house/Onsite Lean Processes and Tools Training Course at your business premises. Experience expert-led classroom learning from the comfort of your workplace and engage professional development.

tailored

Tailored learning experience

Leverage benefits offered from a certification that fits your unique business or project needs

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Maximise your training budget

Cut unnecessary costs and focus your entire budget on what really matters, the training.

building

Team building opportunity

Our Lean Processes and Tools Training Course offers a unique chance for your team to bond and engage in discussions, enriching the learning experience beyond traditional classroom settings

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Monitor employees progress

The course know-how will help you track and evaluate your employees' progression and performance with relative ease

Package deals for Lean Processes and Tools Training

Our training experts have compiled a range of course packages on a variety of categories in Lean Processes and Tools Training, to boost your career. The packages consist of the best possible qualifications with Lean Processes and Tools Training, and allows you to purchase multiple courses at a discounted rate.

Lean Processes And Tools Training Course in Buxton FAQs

What is quality management?

Quality management is a systematic approach focused on maintaining and improving the quality of products or services. It involves quality planning, control, assurance, and continuous improvement to meet or exceed customer expectations while ensuring efficient processes within an organisation.

Are there any prerequisites to attending the Lean Processes and Tools Training Course?

There are no formal prerequisites for attending the Lean Processes and Tools Training Course. It is accessible to anyone with an interest in learning about Lean principles, regardless of their industry experience or background in process improvement.

Who should attend this course?

This Lean Processes and Tools Course is suitable for professionals involved in process management, project management, or continuous improvement initiatives. It is also ideal for individuals in leadership roles who want to drive operational efficiency and productivity within their organisations.

What are the principles of Lean?

The core principles of Lean include value identification from the customer’s perspective, mapping value streams to eliminate waste, creating flow in processes, establishing a pull system, and striving for continuous improvement (Kaizen) to ensure long-term success.

What is Kaizen?

Kaizen is a Japanese term meaning "continuous improvement." It is a Lean principle that focuses on making small, incremental improvements to processes, products, or services, with the aim of achieving long-term, sustainable efficiency and quality enhancements within an organisation.

What is the duration of this course?

This intensive Lean Processes and Tools Training Course lasts one day. This duration allows for comprehensive coverage of Lean principles, tools, and methodologies, as well as practical applications to improve organisational processes.

What are Lean Processes and Tools?

Lean Processes and Tools refer to the methods and techniques used to eliminate waste and enhance efficiency in operations. Tools like 5S, value stream mapping, and Kanban help streamline workflows and optimise resource utilisation to deliver maximum value to the customer.

What does this Lean Processes and Tools Certification aim to achieve?

This certification aims to equip delegates with a thorough understanding of Lean methodologies and tools. The goal is to help individuals implement efficient processes, reduce waste, and improve operational performance within their organisations, ultimately enhancing value for customers.

What are the benefits of this Lean Processes and Tools Training?

The benefits of this course include a deeper understanding of how to eliminate inefficiencies, improve productivity and resource management. Delegates will also gain practical knowledge that can help reduce costs, improve quality, and foster a culture of continuous improvement within their teams.

What is the difficulty level for these Lean Processes and Tools Courses?

This course is designed for beginners and professionals at all levels. It offers foundational knowledge suitable for those new to Lean principles, as well as more advanced insights for those looking to enhance their existing understanding of Lean methodologies.

What is the significance of holding this certification?

Holding this Lean Processes and Tools Certification demonstrates your expertise in Lean principles and tools, making you a valuable asset in roles focused on process improvement. It signifies your commitment to optimising workflows and driving operational efficiency, which is highly regarded in many industries.

What is included in this course?

The Lean Processes and Tools Course includes instructional materials, case studies, practical exercises, and interactive discussions. Delegates will learn about key Lean tools and techniques and their real-world applications to enhance their understanding and implementation of Lean principles.

Which individuals or roles require this certification course?

This course is essential for professionals involved in operations, project management, quality control, or any role that focuses on process improvement and efficiency. It is especially valuable for those in leadership positions responsible for driving organisational change and progress.

What to do after this training course?

After completing this training, delegates can apply Lean tools and techniques in their work environments to enhance efficiency. Additionally, they can pursue more advanced Lean or Six Sigma certifications to deepen their expertise in process improvement methodologies.

Do you offer 24/7 support for this course?

Yes, 24/7 support is available for delegates, ensuring they can access resources, ask questions, and receive assistance at any time during their learning journey. This support is especially helpful for those with busy schedules or who require flexible learning options.

Why should I take this Lean Processes and Tools Training?

Taking this training will help you develop the skills to identify and eliminate inefficiencies, improve operational performance, and deliver higher value to customers. It is a crucial step for anyone looking to optimise processes and create a culture of continuous improvement.

Do you provide a self-paced course?

Yes, self-paced versions of the Lean Processes and Tools Course are available. This flexible option allows delegates to learn at their own convenience, making it ideal for professionals who want to balance their training with other work or personal commitments.

Who should I contact if I am unable to access this Lean Processes and Tools Course?

If you're unable to access the Lean Processes and Tools Course, you should contact The Knowledge Academy’s support team. They will offer assistance, troubleshooting, and guidance to help resolve any issues and ensure that you can continue your learning experience without interruption.

What kind of jobs can I expect based on this training?

With this Lean Processes and Tools Certification, you can pursue roles such as Lean Coordinator, Process Improvement Manager, Operations Manager, or Project Manager. The skills gained are valuable across industries, particularly in manufacturing, logistics, and healthcare, where efficiency is key.

What will I learn in this course?

In this course, you'll learn how to implement Lean principles and tools, identify waste in processes, and apply techniques like 5S, value stream mapping, and Kanban. You'll gain practical knowledge to improve efficiency, reduce costs, and foster continuous improvement.

Do you provide corporate training for this Lean Processes and Tools Course?

Yes, corporate training options are available for organisations looking to implement Lean principles company-wide. This tailored training helps teams adopt Lean methodologies, resulting in improved efficiency, productivity, and a shared culture of continuous improvement within the organisation.

What is the cost/training fees for Lean Processes and Tools Training in Buxton?

The training fees for Lean Processes and Tools Trainingin Buxton starts from £995

Which is the best training institute/provider of Lean Processes and Tools Training in Buxton?

The Knowledge Academy is the Leading global training provider for Lean Processes and Tools Training.

What are the best Lean Training courses in Buxton?

Please see our Lean Training courses available in Buxton

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