close

close

Thank you for your enquiry!

One of our training experts will be in touch shortly to go over your training requirements.

close

close

Press esc to close

close close

Back to course information

Thank you for your enquiry!

One of our training experts will be in touch shortly to go overy your training requirements.

close close

Thank you for your enquiry!

One of our training experts will be in touch shortly to go over your training requirements.

Course information

Lean Processes and Tools Training​ Course Outline

Module 1: Lean Processes 

  • What is Lean? 
  • What is Value? 
  • What is Waste? 
  • Constraints of Performance Improvement 
  • Principles of Lean 
  • Four Goals of Lean 
  • Seven Forms of Waste 
  • Lean Tools 
  • Poka-Yoke 
  • 5s Visual Workplace 
  • Time Management 
  • Continuous Improvement 
  • Work in Process 
  • Material Management 
  • Value Stream Mapping 
  • Value Added Vs Non-Value Added 
  • Creating Lean Systems 

Module 2: Standardised Work 

  • Why Standardised Work? 
  • Elements of Standardised Work 
  • Disconnects and Misconceptions 

Module 3: Reducing Batch Size 

  • Introduction to Reducing Batch Size 

Module 4: Poka-Yoke 

  • What is Poka-Yoke? 
  • Development of Poka-Yoke 
  • Quality Control Vs Poka-Yoke 
  • Purpose of Poka-Yoke 

Module 5: Total Productive Maintenance 

  • Introduction to Total Productive Maintenance 
  • 5S Foundation 

Module 6: Time Management 

  • Time Management 
  • Benefits of a JIT system 
  • Requirements for Implementing Just in Time 

Module 7: Value Stream Mapping 

  • Guiding Lean Principles 
  • Lean Agile Pyramid 
  • Lean Agile Value Stream 
  • Waste Elimination Using Agile 

Module 8: Forming Pull Systems 

  • Push Vs Pull in Scrum 
  • Favour the Pull Model 

Module 9: Lean Six Sigma 

  • Improvement 
  • Lean Six Sigma  
    • Improvement 
    • Timeline 
    • Process 
  • What is Waste in Lean? 
  • Lean Vs Six Sigma 
  • What Lean Six Sigma Wants to Achieve? 
  • What Makes a Good Lean Six Sigma Project? 
  • DMAIC Methodology 
    • Define
    • Measure 
    • Analyse 
    • Improve Control 

Show moredowndown

Who should attend this Lean Processes and Tools Training?

The Lean Processes and Tools Course is designed for professionals who are looking to strengthen their understanding of Lean methodologies and acquire practical skills in using Lean tools for process improvement. This training can be beneficial for the following professionals:

  • Process Improvement Specialists
  • Lean Practitioners
  • Operations Managers
  • Quality Control Personnel
  • Continuous Improvement Teams
  • Project Managers
  • Industrial Engineers

Prerequisites for the Lean Processes and Tools Training

There are no formal prerequisites for this course. However, a basic understanding of Lean and completing the Lean Awareness Training can be beneficial for the learners.  

Lean Processes and Tools Training​ Course Overview

Lean thinking is based on the legendary Toyota Production System that produces very high-quality products in a brief time and at low cost. Lean delivers methods and tools that help organisations to make major improvements in lead time, cost reduction and product or service quality.

This 1-day Lean Process and Tools training course will provide delegates with theory and practical exercises of Lean to identify and undertake improvement activities. Delegates will gain comprehensive knowledge of processes and useful tools of Lean. In this course, delegates will learn topics such as SIPOC, Kano, CTQ, Principles of lean thinking, Process mapping, Layout, cells and lines, Root cause analysis and Kanban.

After attending this course, delegates will be able to understand key elements of Lean thinking and methodology, customer value, the process of identifying and eliminating the waste, and more.

Show moredowndown

What’s included in this Lean Processes and Tools Training?

  • World-Class Training Sessions from Experienced Instructors      
  • Lean Processes and Tools Training Certificate
  • Digital Delegate Pack 

Why choose us

Our Ipswich venue

Includes..

Free Wi-Fi

To make sure you’re always connected we offer completely free and easy to access wi-fi.

Air conditioned

To keep you comfortable during your course we offer a fully air conditioned environment.

Full IT support

IT support is on hand to sort out any unforseen issues that may arise.

Video equipment

This location has full video conferencing equipment.

Ipswich is a town in Suffolk, England. It is on the estuary of River Orwell near Felixstowe and Woodbridge. The population is around 130,000 people. The majority of schools in Ipswich are state funded and include such schools as Suffolk New Academy and Northgate High School. Further education is provided by Suffolk New College which serves students from Ipswich and the surrounding areas. Suffolk One is a sixth form college based in Ipswich. University Campus Suffolk is located in Ipswich. It has degrees available from the University of Essex and the University of East Anglia based on the subjects of art, business, social sciences, health and science. The nearest full university is the University of Essex which is around 18 miles away. The rate of unemployment in Ipswich is at 5.7%. This is lower than the national average of Britain which is 7.6%.

Popular searched areas in and around Ipswich include:-

  • Barham
  • Barking
  • Bentley
  • Brightwell
  • Capel St Mary
  • Claydon
  • Hadleigh
  • Henley
  • Holbrook
  • Kersey
  • Kesgrave
  • Kirton
  • Lindsey
  • Needham Market
  • Otley
  • Pinewood
  • Shelley
  • Wattisham
  • Wattisham Airfield
  • Westbourne

Show moredown

Address

The Hub Business Centre
2 Civic Drive
Ipswich,
Suffolk
IP1 2QA

T: 01344203999

Ways to take this course

Our easy to use Virtual platform allows you to sit the course from home with a live instructor. You will follow the same schedule as the classroom course, and will be able to interact with the trainer and other delegates.

Our fully interactive online training platform is compatible across all devices and can be accessed from anywhere, at any time. All our online courses come with a standard 90 days access that can be extended upon request. Our expert trainers are constantly on hand to help you with any questions which may arise.

This is our most popular style of learning. We run courses in 1200 locations, across 200 countries in one of our hand-picked training venues, providing the all important ‘human touch’ which may be missed in other learning styles.

best_trainers

Highly experienced trainers

All our trainers are highly qualified, have 10+ years of real-world experience and will provide you with an engaging learning experience.

venues

State of the art training venues

We only use the highest standard of learning facilities to make sure your experience is as comfortable and distraction-free as possible

small_classes

Small class sizes

We limit our class sizes to promote better discussion and ensuring everyone has a personalized experience

value_for_money

Great value for money

Get more bang for your buck! If you find your chosen course cheaper elsewhere, we’ll match it!

This is the same great training as our classroom learning but carried out at your own business premises. This is the perfect option for larger scale training requirements and means less time away from the office.

tailored_learning_experience

Tailored learning experience

Our courses can be adapted to meet your individual project or business requirements regardless of scope.

budget

Maximise your training budget

Cut unnecessary costs and focus your entire budget on what really matters, the training.

team_building

Team building opportunity

This gives your team a great opportunity to come together, bond, and discuss, which you may not get in a standard classroom setting.

monitor_progress

Monitor employees progress

Keep track of your employees’ progression and performance in your own workspace.

What our customers are saying

Lean Processes And Tools Training Course in Ipswich FAQs

FAQ's

Quality management is the system, procedures, methods, and techniques that an organisation puts in place to ensure that the requirements placed on it are met.
Before attending this course, delegates should have completed Lean Awareness training.
This course is intended for: • Production and Maintenance Managers/Executives • Quality Management • Consultants
Define value, map value stream, create flow, establish pull, and pursuit perfection are the principles of lean.
Kaizen is a concept that refers to business actions and rapidly improves all tasks of their business. It focuses on to keep an organisation at the top of its field.
This course is 1 day.
The price for Lean Processes and Tools Training certification in Ipswich starts from £895
The Knowledge Academy is the Leading global training provider for Lean Processes and Tools Training.
Please see our Lean Training courses available in Ipswich

Why choose us

icon

Best price in the industry

You won't find better value in the marketplace. If you do find a lower price, we will beat it.

icon

Many delivery methods

Flexible delivery methods are available depending on your learning style.

icon

High quality resources

Resources are included for a comprehensive learning experience.

barclays Logo
deloitte Logo
Thames Water Logo

"Really good course and well organised. Trainer was great with a sense of humour - his experience allowed a free flowing course, structured to help you gain as much information & relevant experience whilst helping prepare you for the exam"

Joshua Davies, Thames Water

santander logo
bmw Logo
Google Logo
Shell Logo

"...the trainer for this course was excellent. I would definitely recommend (and already have) this course to others."

Diane Gray, Shell

Looking for more information on Lean Training?

backBack to course information

Get a custom course package

We may not have any package deals available including this course. If you enquire or give us a call on 01344203999 and speak to our training experts, we should be able to help you with your requirements.