Lean Processes and Tools Training Overview

Course syllabus

Who it’s for

What’s included

FAQs

Lean Processes and Tools Training​ Course Outline

Module 1: Lean Processes

  • What is Lean?
  • What is Value?
  • What is Waste?
  • Constraints of Performance Improvement
  • Principles of Lean
  • Four Goals of Lean
  • Seven Forms of Waste
  • Lean Tools
  • Poka-Yoke
  • 5s Visual Workplace
  • Time Management
  • Continuous Improvement
  • Work in Process
  • Material Management
  • Value Stream Mapping
  • Value Added Vs Non-Value Added
  • Creating Lean Systems

Module 2: Standardised Work

  • Why Standardised Work?
  • Elements of Standardised Work
  • Disconnects and Misconceptions

Module 3: Reducing Batch Size

  • Introduction to Reducing Batch Size

Module 4: Poka-Yoke

  • What is Poka-Yoke?
  • Development of Poka-Yoke
  • Quality Control Vs Poka-Yoke
  • Purpose of Poka-Yoke

Module 5: Total Productive Maintenance

  • Introduction to Total Productive Maintenance
  • 5S Foundation

Module 6: Time Management

  • Time Management
  • Benefits of a JIT system
  • Requirements for Implementing Just in Time

Module 7: Value Stream Mapping

  • Guiding Lean Principles
  • Lean Agile Pyramid
  • Lean Agile Value Stream
  • Waste Elimination Using Agile

Module 8: Forming Pull Systems

  • Push Vs Pull in Scrum
  • Favour the Pull Model

Module 9: Lean Six Sigma

  • Improvement
  • Lean Six Sigma
    • Improvement
    • Timeline
    • Process
  • What is Waste in Lean?
  • Lean Vs Six Sigma
  • What Lean Six Sigma Wants to Achieve?
  • What Makes a Good Lean Six Sigma Project?
  • DMAIC Methodology
    • Define
    • Measure
    • Analyse
    • Improve Control
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Who should attend this Lean Processes and Tools Training Course?

This Lean Processes and Tools Course is designed for professionals who are looking to strengthen their understanding of Lean methodologies and acquire practical skills in using Lean tools for process improvement. This training can be beneficial for the following professionals:

  • Process Improvement Specialists
  • Lean Practitioners
  • Operations Managers
  • Quality Control Personnel
  • Continuous Improvement Teams
  • Project Managers
  • Industrial Engineers

Prerequisites of the Lean Processes and Tools Training Course

There are no formal prerequisites for this Lean Processes and Tools Course. However, a basic understanding of Lean and completing the Lean Awareness Training can be beneficial for the delegates. 

Lean Processes and Tools Training Course Overview

This Lean Processes and Tools Training is a comprehensive course that delves into advanced Lean methodologies, focusing on practical applications and tools to optimise organisational processes. It offers delegates an in-depth understanding of various Lean tools to streamline workflows, eliminate waste, and drive continuous improvement. This course provides a detailed overview of Lean tools and their relevance in enhancing operational efficiency.

Professionals aspiring to deepen their knowledge and expertise in Lean methodologies and tools should prioritise mastering the Lean Processes and Tools Training Course. Individuals involved in Process Improvement, Quality Management, Supply Chain Optimisation, and Operational Excellence across industries benefit significantly from advanced Lean knowledge. Mastery of Lean processes and tools enables professionals to implement sophisticated strategies for operational enhancements.

This 1-day Lean Training Course equips delegates with advanced Lean skills and practical insights to implement Lean methodologies effectively. Delegates will explore various Lean tools such as Value Stream Mapping, Kanban, 5S, and Kaizen. Through hands-on exercises and case studies, delegates will learn to apply these tools to identify inefficiencies, drive process improvements, and foster a culture of continuous improvement within their organisations.

Course Objectives

  • To provide an in-depth understanding of various Lean tools and methodologies
  • To equip delegates with advanced skills to implement Lean strategies effectively
  • To demonstrate the practical application of Lean tools like Value Stream Mapping and Kanban
  • To enable delegates to identify inefficiencies and drive process improvements
  • To foster a culture of continuous enhancement within organisational processes
  • To empower professionals to lead advanced Lean initiatives and transformations

Upon completing this Lean Training Course, delegates will be equipped with advanced Lean skills to drive significant process improvements, streamline workflows, and foster a culture of continuous improvement.

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What’s included in this Lean Processes and Tools Training Course?

  • World-Class Training Sessions from Experienced Instructors
  • Lean Processes and Tools Training Certificate
  • Digital Delegate Pack

You’ll also get access to the MyTKA Training Portal, which will be your go to hub for all your training.
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Experience live, interactive learning from home with The Knowledge Academy's Online Instructor-led Lean Processes and Tools Training. Engage directly with expert instructors, mirroring the classroom schedule for a comprehensive learning journey. Enjoy the convenience of virtual learning without compromising on the quality of interaction.

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Live classes

Join a scheduled class with a live instructor and other delegates.

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Interactive

Engage in activities, and communicate with your trainer and peers.

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Global Pool of the Best Trainers

We handpick from a global pool of expert trainers for our Online Instructor-led courses.

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Expertise

With 10+ years of quality, instructor-led training, we equip professionals with lasting skills for success.

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Global Reach

With classes running in all timezones, access any of our courses and course material from anywhere, anytime.

Master Lean Processes and Tools Training with a flexible yet structured approach that combines live, expert-led sessions and self-paced study. With weekly one-to-one tutor support and consistently high pass rates, you’ll receive tailored guidance and achieve real results.

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Structured Yet Flexible Learning

Take part in scheduled, instructor-led sessions with real-time feedback, while enjoying the freedom to study independently. Interactive resources and progress tracking tools help you stay motivated and on target.

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Engaging & Interactive Training

Join dynamic live sessions featuring discussions, practical activities, and peer collaboration. Learn from Lean Processes and Tools Training industry experts and reinforce your knowledge with self-paced modules—plus, connect with professionals in your field.

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Expert-Led Course

Gain valuable insight from experienced trainers during live sessions, and revisit course materials anytime to deepen your understanding. This method offers the ideal balance between expert guidance and independent learning.

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Global Training Accessibility

Access top-quality training across time zones—anytime, anywhere. Whether at home or on the go, our expert-led sessions and flexible study materials support your goals, and help you on the journey towards the certification.

Experience the most sought-after learning style with The Knowledge Academy's Lean Processes and Tools Training. Available in 490+ locations across 190+ countries, our hand-picked Classroom venues offer an invaluable human touch. Immerse yourself in a comprehensive, interactive experience with our expert-led Lean Processes and Tools Training sessions.

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Highly experienced trainers

Boost your skills with our expert trainers, boasting 10+ years of real-world experience, ensuring an engaging and informative training experience

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State of the art training venues

We only use the highest standard of learning facilities to make sure your experience is as comfortable and distraction-free as possible

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Small class sizes

Our Classroom courses with limited class sizes foster discussions and provide a personalised, interactive learning environment

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Great value for money

Achieve certification without breaking the bank. Find a lower price elsewhere? We'll match it to guarantee you the best value

Streamline large-scale training requirements with The Knowledge Academy’s In-house/Onsite Lean Processes and Tools Training at your business premises. Experience expert-led classroom learning from the comfort of your workplace and engage professional development.

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Tailored learning experience

Leverage benefits offered from a certification that fits your unique business or project needs

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Maximise your training budget

Cut unnecessary costs and focus your entire budget on what really matters, the training.

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Team building opportunity

Our Lean Processes and Tools Training Course offers a unique chance for your team to bond and engage in discussions, enriching the learning experience beyond traditional classroom settings

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Monitor employees progress

The course know-how will help you track and evaluate your employees' progression and performance with relative ease

Package deals for Lean Processes and Tools Training

Our training experts have compiled a range of course packages on a variety of categories in Lean Processes and Tools Training, to boost your career. The packages consist of the best possible qualifications with Lean Processes and Tools Training, and allows you to purchase multiple courses at a discounted rate.

Lean Processes and Tools Training FAQs

What are Lean Processes and Tools?

Lean Processes and Tools assist organisations with the removal of waste, increased efficiencies and provision of higher customer value to their clients by optimising work procedures, standardising their work methods and constantly enhancing performance within an organisation or work group.

Are there any prerequisites to attending the Lean Processes and Tools Training Course?

There are no formal prerequisites for this Lean Processes and Tools Course. However, a basic understanding of Lean and completing the Lean Awareness Training can be beneficial for the delegates.

What does this Lean Processes and Tools Certification aim to achieve?

This certification aims to provide practical knowledge of Lean principles, helping individuals optimise processes, enhance productivity, and contribute to continuous improvement initiatives within any organisation.

What topics are covered in Lean Processes and Tools Training?

Topics covered in Lean Processes and Tools Training include Lean principles, types of waste, value stream mapping, Kaizen, 5S methodology, root cause analysis, standard work practices, and continuous improvement strategies tailored to various industries.

What are the benefits of this Lean Processes and Tools Training?

Benefits of this Lean Processes and Tools Training include enhanced efficiency, reduced operational costs, improved quality, increased customer satisfaction, and stronger problem-solving skills-making participants valuable assets in any business environment.

What is the difficulty level for these Lean Processes and Tools Courses?

The course is designed to be accessible to all levels, making it suitable for both beginners and experienced professionals. It covers foundational concepts while offering in-depth insights into personal and organisational growth strategies.

What is the significance of holding this certification?

Holding this certification demonstrates your ability to identify inefficiencies, implement Lean tools, and drive continuous improvement-making you highly desirable for roles in quality, operations, and project management.

What is included in this course?

In this course, delegates will have intensive training with our experienced instructors, a digital delegate pack consisting of important notes related to this course, and a certificate after course completion.

What to do after this training course?

After completing the course, apply Lean techniques in your workplace, pursue advanced Lean or Six Sigma certifications, or explore leadership roles in operational excellence or process improvement.

Do you offer 24/7 support for this course?

Yes, The Knowledge Academy offers 24/7 support via phone & email before attending, during, and after the course. Our customer support team is available to assist and promptly resolve any issues you may encounter.

Why should I take this Lean Processes and Tools Training?

This training enhances your ability to reduce waste and boost efficiency. It’s a valuable skill set for professionals in any industry looking to improve their processes and career prospects.

What skills will I gain from Lean Processes and Tools Training

You will gain skills in value stream mapping, waste identification, process optimisation, problem-solving, data analysis, and implementing Lean tools such as 5S, Kaizen, and root cause analysis.

Do you provide a self-paced course?

The Knowledge Academy provides flexible self-paced training for this course. Self-paced training is beneficial for individuals who have an independent learning style and wish to study at their own pace and convenience.

Who should I contact if I am unable to access this Lean Processes and Tools Course?

You can access the course content through the 'MyTKA Training Portal', your central hub for all training resources. You will retain access to the course materials even after completing your training, allowing for continuous reference and learning.

What will I learn in this course?

You will learn Lean principles, how to reduce process inefficiencies, use Lean tools like 5S and Kaizen, and apply continuous improvement methods to real-world business scenarios.

Will I receive a certification upon completion of the course?

Yes, after completing this course you will receive a certificate of completion to validate your achievement and demonstrate your proficiency in the course material.

Do you provide corporate training for this Lean Processes and Tools Course?

Yes, we provide corporate training for this course, tailored to fit your organisation’s requirements.

Which individuals or roles require this certification course?

This course is ideal for Project Managers, Operations Staff, Quality Professionals, Business Analysts, and anyone seeking to improve efficiency and eliminate waste in their organisation.

What kind of jobs can I expect based on this training?

You can pursue roles such as Lean Consultant, Process Improvement Analyst, Quality Manager, Operational Excellence Specialist, or Production Supervisor across various industries.

What are the career opportunities after completing this Lean Processes and Tools Training?

Completing this training opens opportunities in manufacturing, healthcare, logistics, IT, and finance, especially in roles focused on efficiency, quality improvement, and process transformation.

How can this Lean Processes and Tools Course enhance my career prospects?

This course showcases your commitment to continuous improvement and operational excellence, strengthening your CV and increasing your chances for promotions or leadership roles.

How does this Lean Processes and Tools Training stay current with industry trends?

Our course content is regularly updated by industry experts to reflect the latest Lean practices, tools, and trends, ensuring its relevance in today’s dynamic business environments.

What is the cost/training fees for Lean Processes and Tools Training in the United Kingdom?

The training fees for Lean Processes and Tools Trainingin the United Kingdom starts from £995

Which is the best training institute/provider of Lean Processes and Tools Training in the United Kingdom?

The Knowledge Academy is the Leading global training provider for Lean Processes and Tools Training.

What are the best Lean Training courses in the United Kingdom?

Please see our Lean Training courses available in the United Kingdom

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