Certified Lean Practitioner Course Outline

Module 1: Managing and Building Lean Teams

  • Managing Teams
  • Lean Teams
  • Features of Lean Teams
  • High Performing Teams (HPT)
  • High Performance Challenge
  • Contrasting Team Structures
  • Managing Progress and Demonstrating Control
  • Kanban Board
  • MoSCoW Prioritisation
  • Daily Stand-Ups
  • Work Cells
  • Self-Managed Team Philosophy
  • Lean Manager and the Self-Managed Team
  • Personality Styles
  • Autonomous HPTs

Module 2: Problem-Solving

  • Problem Solving
  • Problem Solving Framework
  • A Seven-Step Problem Solving Methodology
  • Prioritisation Tools

Module 3: Visual Management

  • Introduction to Visual Management
  • Guidelines for Visual Management
  • Advanced Intelligence Methods
  • Ways of Gathering the VOC
  • Intelligence Gathering: Top Tips
  • Critical to Quality Trees

Module 4: Advanced VOC

  • Advanced Intelligence Methods
  • Ways of Gathering the VOC
  • Intelligence Gathering: Top Tips
  • Critical to Quality Trees

Module 5: Lean Metrics

  • Metrics
  • Measures and Targets
  • Metrics Drive Behaviour
  • Traditional Vs Lean Metrics
  • Choosing the Right Metrics
  • Things to Consider When Selecting Metrics
  • Useful Metrics
  • First and Second Project Metrics
  • Metrics and Measures Roadmap

Module 6: Process Measurement

  • What are Lean Process Measurements?
  • Two Level Measures
  • Four Sub-Metrics
  • Calculating OEE and TEPP
  • OEE is Not a Magic Number
  • First Time Quality
  • Work in Progress
  • Completed Orders Metrics
  • Delivery Metrics
  • Warranty Metrics
  • Customer Feedback Metrics
  • Reporting Metrics
  • Aims of Data Collection
  • Key Performance Indicators
  • Process Measurement Points
  • List of Criteria for a Good Measure
  • Gauge R and R
  • Measurement System Resolution
  • Brief Description of Data Collection Planning
  • Five Steps of Data Collection Process
  • Data Collection Sheet
  • Frequency and Sample Size
  • Evolving Data Collection Plan

Module 7: Total Productive Maintenance

  • TPM in a Nutshell
  • What is TPM?
  • TPM: Goals
  • Why is TPM Needed?
  • Benefits of TPM
  • TPM: What to Focus On?
  • TPM: Where Should it be Applied?
  • TPM Maturity Levels
  • TPM Health Check
  • Implementation Structure of TPM
  • Establish Infrastructure
  • Eliminate Top Issues
  • Training
  • Conduct Autonomous
  • Conduct Planned Maintenance
  • Design Maintenance Prevention

Module 8: Process Levelling (Heijunka)

  • Heijunka
  • Heijunka in a Nutshell
  • Process Levelling Overview
  • Production Levelling
  • Demand Levelling
  • Sequencing
  • Sequencing Concepts
  • Single Piece Flow
  • First in First Out
  • Pull
  • Kanban
  • Three-Bin System
  • Kanban Operation Rules
  • Andon
  • Process Levelling
  • Resource Scheduling
  • Theory of Constraints and TOC Process
  • Other Techniques to Enable Level Scheduling
  • Process Levelling in the Office
  • What is the Minimum Cycle Time for a Form?
  • Putting it All Together
  • Lean Office: How it Was?

Module 9: Value Stream Mapping

  • Process Maps
  • Swim Lanes
  • Typical Process Map Contests
  • Value Stream Maps
  • Headache Tablets: Value Stream Mapping
  • On the Ground Instructions (OTGIs)
  • Creating the “As Is” VSM
  • Investigating and Understanding the Process
  • Process Boxes
  • Useful VSM Metrics and Square Wave
  • Creating an Improved Process
  • Steps for Building a Value Stream Map
  • Action Plans
  • Identifying Priorities: Effort/Impact Grid

 

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Who should attend this Certified Lean Practitioner Course?

This Certified Lean Practitioner Training Course from our Lean Certification suite is designed for professionals who are looking to improve their business with Lean thinking. This course will be more beneficial for the following professionals:

  • Manufacturing Engineers
  • Operations Managers
  • Quality Control Professionals
  • Customer Service Representatives
  • IT Professionals
  • Supply Chain and Logistics Personnel
  • Managers and Department Heads

Prerequisites of the Certified Lean Practitioner Course

This Certified Lean Practitioner Training Course demands a proper understanding of the basic Lean tools and Lean thinking. It is also recommended to complete the Introduction to Lean or Lean Six Sigma Yellow Belt Course before taking up this Certified Lean Practitioner Course.

Certified Lean Practitioner Course Overview

This Certified Lean Practitioner Course is an advanced course designed to deepen understanding and application of Lean methodologies in organisational settings. It delves into advanced Lean principles, emphasising their relevance in driving significant operational enhancements. This course offers delegates a detailed overview of Lean techniques and their pivotal role in fostering continuous improvement.

 Professionals seeking to lead and drive Lean initiatives within their organisations should aim to master the Lean Certification. This advanced course is particularly beneficial for individuals in Managerial roles, Process Improvement Teams, Quality Assurance, and those driving organisational change. Mastery of Lean principles at a practitioner level enables professionals to identify complexities, drive substantial improvements, and lead Lean transformations.

 This 1-Day Lean Certification from our Lean Courses suite offered by The Knowledge Academy equips delegates with advanced skills and insights to implement Lean methodologies effectively. Delegates will explore advanced Lean concepts such as Kaizen, DMAIC (Define, Measure, Analyse, Improve, Control), and Lean Six Sigma principles. Through practical exercises and case studies, delegates will gain proficiency in applying advanced Lean tools and techniques to drive significant improvements within their organisations.

Certified Lean Practitioner Course Objectives

  • To advance delegates' knowledge and application of Lean methodologies
  • To provide in-depth insights into advanced Lean principles and techniques
  • To equip delegates with skills to lead and drive Lean initiatives within organisations
  • To demonstrate the application of Kaizen, DMAIC, and Lean Six Sigma principles
  • To foster expertise in identifying and resolving complex organisational challenges
  • To empower professionals to lead successful Lean transformations within their respective domains

Upon completing this Certified Lean Practitioner Course, delegates will possess advanced Lean skills, enabling them to lead impactful Lean initiatives, drive substantial improvements, and spearhead Lean transformations within their organisations. They'll also have the expertise to identify and address complex organisational challenges.

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What’s included in this Certified Lean Practitioner Course?

  • Certified Lean Practitioner Examination
  • World-Class Training Sessions from Experienced Instructors
  • Certified Lean Practitioner Certificate
  • Digital Delegate Pack 
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Certified Lean Practitioner Exam Information

To achieve the Certified Lean Practitioner, candidates will need to sit for an examination. The exam format is as follows: 

  • Question Type: Multiple Choice 
  • Total Questions: 60 
  • Total Marks: 60 Marks 
  • Pass Mark: 65%, or 39/60 Marks 
  • Duration: 80 Minutes
  • Open Book/ Closed Book: Closed Book
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Our Southampton venue

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Free Wi-Fi

To make sure you’re always connected we offer completely free and easy to access wi-fi.

Air conditioned

To keep you comfortable during your course we offer a fully air conditioned environment.

Full IT support

IT support is on hand to sort out any unforseen issues that may arise.

Video equipment

This location has full video conferencing equipment.

Southampton is the largest city in Hampshire, England. It is located 75 miles away from London and lies at the north end of Southampton Water in the confluence of the River Test and River Itchen. Southampton has a population of around 250,000 people. Southampton is famous for its link with the RMS Titanic, a passenger liner which sank in the North Atlantic Ocean in 1912, and the Spitfire fighter plane. Its other World War II links come from the fact it was one of the largest departure points for D-Day but recently, it is the home port to a large number of cruise ships across the world.

Other large employers in Southampton are BBC South, the NHS, Carnival UK and West Quay which was the largest city centre shopping complex in Europe when it opened. There are two universities in Southampton; The University of Southampton and Southampton Solent University. They have a collective student population of over 40,000 people. 

The University of Southampton was founded in 1982 but officially became a university by receiving its Royal Charter in 1952. It has over 22,000 students. It considers itself one of the top five universities in the UK and has been ranked in the top eighty universities in the world by the THES-QS World University Rankings. The university is famous for its research into engineering, oceanography, cancer sciences and chemistry. It houses the National Oceanography Centre which is the focus of a great deal of Natural Environment Research Council-funded research into marine life. Southampton Solent University has 17,000 students who can take a variety of educational programs on training, research and design.

The Warsash Maritime Academy also resides at Southampton Solent and provides programs and training for international shipping and oil off-shore industries. There are a number of different sixth form colleges in Southampton including Itchen College and Richard Taunton Sixth Form College. There are around 20 infant schools, 16 junior schools, 24 primary schools, 8 secondary schools, 2 academies and 5 specialised schools. As for independent schools, Southampton is home to The Gregg School and St Mary’s College.

Popular searched areas in and around Southampton include:-

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Experience live, interactive learning from home with The Knowledge Academy's Online Instructor-led Certified Lean Practitioner Course. Engage directly with expert instructors, mirroring the classroom schedule for a comprehensive learning journey. Enjoy the convenience of virtual learning without compromising on the quality of interaction.

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With classes running in all timezones, access any of our courses and course material from anywhere, anytime.

Master Certified Lean Practitioner with a flexible yet structured approach that combines live, expert-led sessions and self-paced study. With weekly one-to-one tutor support and consistently high pass rates, you’ll receive tailored guidance and achieve real results.

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Take part in scheduled, instructor-led sessions with real-time feedback, while enjoying the freedom to study independently. Interactive resources and progress tracking tools help you stay motivated and on target.

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Join dynamic live sessions featuring discussions, practical activities, and peer collaboration. Learn from Certified Lean Practitioner industry experts and reinforce your knowledge with self-paced modules—plus, connect with professionals in your field.

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Gain valuable insight from experienced trainers during live sessions, and revisit course materials anytime to deepen your understanding. This method offers the ideal balance between expert guidance and independent learning.

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Access top-quality training across time zones—anytime, anywhere. Whether at home or on the go, our expert-led sessions and flexible study materials support your goals, and help you on the journey towards the certification.

Experience the most sought-after learning style with The Knowledge Academy's Certified Lean Practitioner Course. Available in 490+ locations across 190+ countries, our hand-picked Classroom venues offer an invaluable human touch. Immerse yourself in a comprehensive, interactive experience with our expert-led Certified Lean Practitioner sessions.

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Highly experienced trainers

Boost your skills with our expert trainers, boasting 10+ years of real-world experience, ensuring an engaging and informative training experience

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State of the art training venues

We only use the highest standard of learning facilities to make sure your experience is as comfortable and distraction-free as possible

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Small class sizes

Our Classroom courses with limited class sizes foster discussions and provide a personalised, interactive learning environment

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Great value for money

Achieve certification without breaking the bank. Find a lower price elsewhere? We'll match it to guarantee you the best value

Streamline large-scale training requirements with The Knowledge Academy’s In-house/Onsite Certified Lean Practitioner Course at your business premises. Experience expert-led classroom learning from the comfort of your workplace and engage professional development.

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Tailored learning experience

Leverage benefits offered from a certification that fits your unique business or project needs

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Maximise your training budget

Cut unnecessary costs and focus your entire budget on what really matters, the training.

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Team building opportunity

Our Certified Lean Practitioner Course offers a unique chance for your team to bond and engage in discussions, enriching the learning experience beyond traditional classroom settings

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Monitor employees progress

The course know-how will help you track and evaluate your employees' progression and performance with relative ease

Package deals for Certified Lean Practitioner

Our training experts have compiled a range of course packages on a variety of categories in Certified Lean Practitioner, to boost your career. The packages consist of the best possible qualifications with Certified Lean Practitioner, and allows you to purchase multiple courses at a discounted rate.

Lean Training | Certified Lean Practitioner Training in Southampton FAQs

What are Lean Practitioners?

Certified Lean Practitioners are professionals who apply lean principles to optimise processes, reduce waste, and increase efficiency. They focus on continuous improvement and delivering value to customers while minimising unnecessary costs.

How do you become a Certified Lean Practitioner?

To become a Certified Lean Practitioner, individuals undergo training in lean methodologies, gain hands-on experience in process improvement, and develop problem-solving skills.

What does a Certified Lean Practitioner do?

A Certified Lean Practitioner analyses processes to identify inefficiencies and waste. They apply lean tools and techniques to streamline operations, enhance productivity, and foster a culture of continuous improvement, focusing on value delivery to customers.

What are the benefits of attending this Lean Practitioner Training Course?

Attending the Certified Lean Practitioner Training course equips individuals with essential skills in process optimisation, waste reduction, and continuous improvement, enabling them to drive efficiency and deliver higher value within their organisations.

What will I learn from this Certification Course?

The Certified Lean Practitioner Training Course teaches key principles of Lean, including waste reduction, process optimisation, and value stream mapping. Delegates gain practical skills to implement continuous improvement, enhancing efficiency and customer satisfaction.

What are the prerequisites for the Certified Lean Practitioner Training?

The Certified Lean Practitioner Training has no strict prerequisites, welcoming beginners. However, having foundational knowledge in process improvement or experience in operational environments can enhance understanding and practical application of lean principles.

Do you offer 24/7 support for this Certified Lean Practitioner Certification?

Yes, The Knowledge Academy offers 24/7 support via phone & email before attending, during, and after the Certified Lean Practitioner Course. Our customer support team is available to assist and promptly resolve any issues you may encounter.

Who should attend this Lean Practitioner Certification?

This Certified Lean Practitioner Course is ideal for professionals aiming to enhance process efficiency, including Managers, Team Leaders, and Operational Staff. It’s also suitable for anyone interested in implementing continuous improvement strategies.

What is included in the Course?

In this Certified Lean Practitioner Course, delegates will have intensive training with our experienced instructors, a digital delegate pack consisting of important notes related to this course, and a certificate after course completion.

What is the duration of this Certified Lean Practitioner Training?

This Certified Lean Practitioner course takes 1-Day to complete during which delegates participate in intensive learning sessions that cover various course topics.

What kind of certification is offered after completing Lean Practitioner Course?

Upon completing the Lean Practitioner Course, delegates receive a Certified Lean Practitioner Qualification, recognising their proficiency in applying Lean principles to optimise processes, reduce waste, and drive continuous improvement within organisations.

Do I need any prior experience to take this Lean Practitioner Certification?

No prior experience is required to take the Certified Lean Practitioner Course. The course is designed to accommodate beginners, although a basic understanding of process improvement or operational roles may help in grasping the concepts more effectively.

Do you provide self-paced Lean Practitioner Certification?

The Knowledge Academy provides flexible self-paced training for this Certified Lean Practitioner Course. Self-paced training is beneficial for individuals who have an independent learning style and wish to study at their own pace and convenience.

Who should I contact if I am unable to access my online course?

If you are unable to access your training, contact the support team at The Knowledge Academy via their customer service email or phone number provided on their website for prompt assistance and resolution of your issue.

How long until I receive the course confirmation details?

You should receive the confirmation details for the Certified Lean Practitioner course within 24 hours after registration. If you haven't received it by then, please contact our support team for assistance.

What practical skill sets can I develop upon completing this Lean Practitioner Certification?

Upon completing the Certified Lean Practitioner Course, you'll develop practical skills in waste reduction, value stream mapping, root cause analysis, and process optimisation. These skills enable you to implement continuous improvement and drive operational efficiency.

What tools or software will I learn during the lean practitioner training?

During Lean Practitioner Training, you'll learn a variety of tools and techniques, including Value Stream Mapping, 5S, Total Productive Maintenance (TPM), Kanban, and Root Cause Analysis.

Do you provide corporate training for this Lean Practitioner Certification?

Yes, we provide corporate training for this Certified Lean Practitioner Course, tailored to fit your organisation’s requirements.

Are there practical components or hands-on activities in this Training?

Yes, the Certified Lean Practitioner Training includes practical components and hands-on activities. These allow delegates to apply Lean principles in real-world scenarios, enhancing their ability to optimise processes, reduce waste, and drive continuous improvement.

What are the benefits of using Lean in businesses?

Using Lean in businesses enhances efficiency, reduces operational costs, and improves product or service quality. It fosters a culture of continuous improvement, boosts customer satisfaction, and empowers employees to innovate and solve problems effectively.

What industries benefit most from Certified Lean Practitioner Training?

Certified Lean Practitioner Training benefits a wide range of industries, particularly those focused on process optimisation, continuous improvement, and efficiency. Industries like manufacturing, healthcare, finance, IT, and even education see significant improvements in operations by applying Lean principles.

How can this Certification boost my career in Quality Management?

A Certified Lean Practitioner Certification significantly boosts a career in Quality Management by providing valuable skills and knowledge to improve processes, reduce waste, and enhance overall quality.

What industries can benefit from hiring Lean Practitioner Certification?

Lean Practitioner Certification benefits a wide range of industries focused on process improvement and efficiency. Some of the most notable include manufacturing, healthcare, financial services, technology, and hospitality.

Is this Course suitable for individuals at different career stages?

Yes, the Certified Lean Practitioner Course suits individuals at various career stages. Whether entry-level or experienced, delegates gain valuable skills in process improvement, enabling them to enhance efficiency and drive organisational success.

What are the career prospects can I get after completing the Certified Lean Practitioner Training?

After completing the Certified Lean Practitioner Training, you can pursue roles like Lean Consultant, Process Improvement Specialist, Operations Manager, or Quality Assurance Analyst. The certification boosts prospects in industries focusing on efficiency and continuous improvement.

Why choose The Knowledge Academy in Southampton over others?

The Knowledge Academy in Southampton stands out as a prestigious training provider known for its extensive course offerings, expert instructors, adaptable learning formats, and industry recognition. It's a dependable option for those seeking Certified Lean Practitioner Training.

What is the cost/training fees for Certified Lean Practitioner in Southampton?

The training fees for Certified Lean Practitionerin Southampton starts from £1295

Which is the best training institute/provider of Certified Lean Practitioner in Southampton?

The Knowledge Academy is the Leading global training provider for Certified Lean Practitioner.

What are the best Lean Training courses in Southampton?

Please see our Lean Training courses available in Southampton

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