Certified Lean Practitioner Course Outline

Module 1: Managing and Building Lean Teams

  • Managing Teams
  • Lean Teams
  • Features of Lean Teams
  • High Performing Teams (HPT)
  • High Performance Challenge
  • Contrasting Team Structures
  • Managing Progress and Demonstrating Control
  • Kanban Board
  • MoSCoW Prioritisation
  • Daily Stand-Ups
  • Work Cells
  • Self-Managed Team Philosophy
  • Lean Manager and the Self-Managed Team
  • Personality Styles
  • Autonomous HPTs

Module 2: Problem-Solving

  • Problem Solving
  • Problem Solving Framework
  • A Seven-Step Problem Solving Methodology
  • Prioritisation Tools

Module 3: Visual Management

  • Introduction to Visual Management
  • Guidelines for Visual Management
  • Advanced Intelligence Methods
  • Ways of Gathering the VOC
  • Intelligence Gathering: Top Tips
  • Critical to Quality Trees

Module 4: Advanced VOC

  • Advanced Intelligence Methods
  • Ways of Gathering the VOC
  • Intelligence Gathering: Top Tips
  • Critical to Quality Trees

Module 5: Lean Metrics

  • Metrics
  • Measures and Targets
  • Metrics Drive Behaviour
  • Traditional Vs Lean Metrics
  • Choosing the Right Metrics
  • Things to Consider When Selecting Metrics
  • Useful Metrics
  • First and Second Project Metrics
  • Metrics and Measures Roadmap

Module 6: Process Measurement

  • What are Lean Process Measurements?
  • Two Level Measures
  • Four Sub-Metrics
  • Calculating OEE and TEPP
  • OEE is Not a Magic Number
  • First Time Quality
  • Work in Progress
  • Completed Orders Metrics
  • Delivery Metrics
  • Warranty Metrics
  • Customer Feedback Metrics
  • Reporting Metrics
  • Aims of Data Collection
  • Key Performance Indicators
  • Process Measurement Points
  • List of Criteria for a Good Measure
  • Gauge R and R
  • Measurement System Resolution
  • Brief Description of Data Collection Planning
  • Five Steps of Data Collection Process
  • Data Collection Sheet
  • Frequency and Sample Size
  • Evolving Data Collection Plan

Module 7: Total Productive Maintenance

  • TPM in a Nutshell
  • What is TPM?
  • TPM: Goals
  • Why is TPM Needed?
  • Benefits of TPM
  • TPM: What to Focus On?
  • TPM: Where Should it be Applied?
  • TPM Maturity Levels
  • TPM Health Check
  • Implementation Structure of TPM
  • Establish Infrastructure
  • Eliminate Top Issues
  • Training
  • Conduct Autonomous
  • Conduct Planned Maintenance
  • Design Maintenance Prevention

Module 8: Process Levelling (Heijunka)

  • Heijunka
  • Heijunka in a Nutshell
  • Process Levelling Overview
  • Production Levelling
  • Demand Levelling
  • Sequencing
  • Sequencing Concepts
  • Single Piece Flow
  • First in First Out
  • Pull
  • Kanban
  • Three-Bin System
  • Kanban Operation Rules
  • Andon
  • Process Levelling
  • Resource Scheduling
  • Theory of Constraints and TOC Process
  • Other Techniques to Enable Level Scheduling
  • Process Levelling in the Office
  • What is the Minimum Cycle Time for a Form?
  • Putting it All Together
  • Lean Office: How it Was?

Module 9: Value Stream Mapping

  • Process Maps
  • Swim Lanes
  • Typical Process Map Contests
  • Value Stream Maps
  • Headache Tablets: Value Stream Mapping
  • On the Ground Instructions (OTGIs)
  • Creating the “As Is” VSM
  • Investigating and Understanding the Process
  • Process Boxes
  • Useful VSM Metrics and Square Wave
  • Creating an Improved Process
  • Steps for Building a Value Stream Map
  • Action Plans
  • Identifying Priorities: Effort/Impact Grid

 

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Who should attend this Certified Lean Practitioner Course?

This Certified Lean Practitioner Training Course from our Lean Certification suite is designed for professionals who are looking to improve their business with Lean thinking. This course will be more beneficial for the following professionals:

  • Manufacturing Engineers
  • Operations Managers
  • Quality Control Professionals
  • Customer Service Representatives
  • IT Professionals
  • Supply Chain and Logistics Personnel
  • Managers and Department Heads

Prerequisites of the Certified Lean Practitioner Course

This Certified Lean Practitioner Training Course demands a proper understanding of the basic Lean tools and Lean thinking. It is also recommended to complete the Introduction to Lean or Lean Six Sigma Yellow Belt Course before taking up this Certified Lean Practitioner Course.

Certified Lean Practitioner Course Overview

This Certified Lean Practitioner Course is an advanced course designed to deepen understanding and application of Lean methodologies in organisational settings. It delves into advanced Lean principles, emphasising their relevance in driving significant operational enhancements. This course offers delegates a detailed overview of Lean techniques and their pivotal role in fostering continuous improvement.

Professionals seeking to lead and drive Lean initiatives within their organisations should aim to master the Lean Certification. This advanced course is particularly beneficial for individuals in Managerial roles, Process Improvement Teams, Quality Assurance, and those driving organisational change. Mastery of Lean principles at a practitioner level enables professionals to identify complexities, drive substantial improvements, and lead Lean transformations.

This 1-day Lean Certification from our Lean Courses suite equips delegates with advanced skills and insights to implement Lean methodologies effectively. Delegates will explore advanced Lean concepts such as Kaizen, DMAIC (Define, Measure, Analyse, Improve, Control), and Lean Six Sigma principles. Through practical exercises and case studies, delegates will gain proficiency in applying advanced Lean tools and techniques to drive significant improvements within their organisations.

Course Objectives

  • To advance delegates' knowledge and application of Lean methodologies
  • To provide in-depth insights into advanced Lean principles and techniques
  • To equip delegates with skills to lead and drive Lean initiatives within organisations
  • To demonstrate the application of Kaizen, DMAIC, and Lean Six Sigma principles
  • To foster expertise in identifying and resolving complex organisational challenges
  • To empower professionals to lead successful Lean transformations within their respective domains

Upon completing these Lean Courses, delegates will possess advanced Lean skills, enabling them to lead impactful Lean initiatives, drive substantial improvements, and spearhead Lean transformations within their organisations. They'll also have the expertise to identify and address complex organisational challenges.

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What’s included in this Certified Lean Practitioner Course?

  • Certified Lean Practitioner Examination
  • World-Class Training Sessions from Experienced Instructors
  • Certified Lean Practitioner Certificate
  • Digital Delegate Pack 
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Certified Lean Practitioner Exam Information

To achieve the Certified Lean Practitioner, candidates will need to sit for an examination. The exam format is as follows: 

  • Question Type: Multiple Choice 
  • Total Questions: 60 
  • Total Marks: 60 Marks 
  • Pass Mark: 65%, or 39/60 Marks 
  • Duration: 80 Minutes
  • Open Book/ Closed Book: Closed Book
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Our Sheffield venue

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Free Wi-Fi

To make sure you’re always connected we offer completely free and easy to access wi-fi.

Air conditioned

To keep you comfortable during your course we offer a fully air conditioned environment.

Full IT support

IT support is on hand to sort out any unforseen issues that may arise.

Video equipment

This location has full video conferencing equipment.

Sheffield is a city based in South Yorkshire, England. Its name originates from the River Sheaf which runs through the heart of the city. Sheffield is home to around 560,000 people and is the eighth largest city in England. Sheffield is famous for its steel production and is known around the world for its innovation in the field including crucible and stainless steel. There are a grand total of 137 primary schools in Sheffield and 26 secondary schools. Nine of these secondary schools have sixth forms, and there is one separate sixth form college called Longley Park Sixth Form College. Sheffield also has five independent private schools and twelve special schools. All schools are non-selective and mixed sex schools apart from Sheffield High School which is an all-girls school. There are two universities based in Sheffield, the University of Sheffield and Sheffield Hallam University which bring in a combined student population of 65,000 a year to the city. Sheffield Hallam University is a university spread over two sites in Sheffield and has provided over 750 different educational programs. The University of Sheffield is a research-centric university, originally established in 1905.

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Experience live, interactive learning from home with The Knowledge Academy's Online Instructor-led Certified Lean Practitioner Course. Engage directly with expert instructors, mirroring the classroom schedule for a comprehensive learning journey. Enjoy the convenience of virtual learning without compromising on the quality of interaction.

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Join a scheduled class with a live instructor and other delegates.

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Interactive

Engage in activities, and communicate with your trainer and peers.

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Global Pool of the Best Trainers

We handpick from a global pool of expert trainers for our Online Instructor-led courses.

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Expertise

With 10+ years of quality, instructor-led training, we equip professionals with lasting skills for success.

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Global Reach

With classes running in all timezones, access any of our courses and course material from anywhere, anytime.

Master Certified Lean Practitioner with a flexible yet structured approach that combines live, expert-led sessions and self-paced study. With weekly one-to-one tutor support and consistently high pass rates, you’ll receive tailored guidance and achieve real results.

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Structured Yet Flexible Learning

Take part in scheduled, instructor-led sessions with real-time feedback, while enjoying the freedom to study independently. Interactive resources and progress tracking tools help you stay motivated and on target.

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Engaging & Interactive Training

Join dynamic live sessions featuring discussions, practical activities, and peer collaboration. Learn from Certified Lean Practitioner industry experts and reinforce your knowledge with self-paced modules—plus, connect with professionals in your field.

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Expert-Led Course

Gain valuable insight from experienced trainers during live sessions, and revisit course materials anytime to deepen your understanding. This method offers the ideal balance between expert guidance and independent learning.

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Global Training Accessibility

Access top-quality training across time zones—anytime, anywhere. Whether at home or on the go, our expert-led sessions and flexible study materials support your goals, and help you on the journey towards the certification.

Experience the most sought-after learning style with The Knowledge Academy's Certified Lean Practitioner Course. Available in 490+ locations across 190+ countries, our hand-picked Classroom venues offer an invaluable human touch. Immerse yourself in a comprehensive, interactive experience with our expert-led CIPD Level 3 Foundation Certificate in People Practice Course sessions.

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Highly experienced trainers

Boost your skills with our expert trainers, boasting 10+ years of real-world experience, ensuring an engaging and informative training experience

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State of the art training venues

We only use the highest standard of learning facilities to make sure your experience is as comfortable and distraction-free as possible

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Small class sizes

Our Classroom courses with limited class sizes foster discussions and provide a personalised, interactive learning environment

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Great value for money

Achieve certification without breaking the bank. Find a lower price elsewhere? We'll match it to guarantee you the best value

Streamline large-scale training requirements with The Knowledge Academy’s In-house/Onsite Certified Lean Practitioner Course at your business premises. Experience expert-led classroom learning from the comfort of your workplace and engage professional development.

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Tailored learning experience

Leverage benefits offered from a certification that fits your unique business or project needs

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Maximise your training budget

Cut unnecessary costs and focus your entire budget on what really matters, the training.

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Team building opportunity

Our Certified Lean Practitioner Course offers a unique chance for your team to bond and engage in discussions, enriching the learning experience beyond traditional classroom settings

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Monitor employees progress

The course know-how will help you track and evaluate your employees' progression and performance with relative ease

Package deals for Certified Lean Practitioner

Our training experts have compiled a range of course packages on a variety of categories in Certified Lean Practitioner, to boost your career. The packages consist of the best possible qualifications with Certified Lean Practitioner, and allows you to purchase multiple courses at a discounted rate.

Lean Training | Certified Lean Practitioner Training in Sheffield FAQs

What are lean practitioners?

Lean practitioners are professionals who apply lean principles to optimise processes, reduce waste, and increase efficiency. They focus on continuous improvement and delivering value to customers while minimising unnecessary costs.

How do you become a lean practitioner?

To become a lean practitioner, individuals typically undergo training in lean methodologies, gain hands-on experience in process improvement, and develop problem-solving skills.

What does a lean practitioner do?

A lean practitioner analyses processes to identify inefficiencies and waste. They apply lean tools and techniques to streamline operations, enhance productivity, and foster a culture of continuous improvement, focusing on value delivery to customers.

What is Lean methodology?

Lean methodology is a systematic approach to improving efficiency by eliminating waste, optimising processes, and delivering value to customers. It focuses on continuous improvement through iterative changes, empowering teams to solve problems and innovate.

Why is Lean implemented?

Lean is implemented to increase efficiency, reduce waste, and improve process quality. By streamlining operations, organisations can enhance productivity, lower costs, and provide better value to customers, driving long-term sustainability and growth.

What are the benefits of using Lean in businesses?

Using Lean in businesses enhances efficiency, reduces operational costs, and improves product or service quality. It fosters a culture of continuous improvement, boosts customer satisfaction, and empowers employees to innovate and solve problems effectively.

What is the benefit of attending this Certified Lean Practitioner Training course?

Attending the Certified Lean Practitioner Training course equips individuals with essential skills in process optimisation, waste reduction, and continuous improvement, enabling them to drive efficiency and deliver higher value within their organisations.

What will I learn from the Certified Lean Practitioner Training course?

The Certified Lean Practitioner Training course teaches key principles of Lean, including waste reduction, process optimisation, and value stream mapping. Learners gain practical skills to implement continuous improvement, enhancing efficiency and customer satisfaction.

What are the prerequisites for the Certified Lean Practitioner Training?

The Certified Lean Practitioner Training has no strict prerequisites, welcoming beginners. However, having foundational knowledge in process improvement or experience in operational environments can enhance understanding and practical application of lean principles.

Do you offer 24/7 support for the Certified Lean Practitioner Certification?

Yes, The Knowledge Academy offers 24/7 support via phone & email before attending, during, and after the course. Our customer support team is available to assist and promptly resolve any issues you may encounter.

Who should attend this Certified Lean Practitioner course?

This Certified Lean Practitioner course is ideal for professionals aiming to enhance process efficiency, including Managers, Team Leaders, and Operational Staff. It’s also suitable for anyone interested in implementing continuous improvement strategies.

What is included in the Certified Lean Practitioner Course?

In this training course, delegates will have intensive training with our experienced instructors, a digital delegate pack consisting of important notes related to this course, and a certificate after course completion.

What is the duration of this Certified Lean Practitioner training?

This course takes 1-day to complete during which delegates participate in intensive learning sessions that cover various course topics.

What are the career prospects can I get after completing the Certified Lean Practitioner Training?

After completing the Certified Lean Practitioner Training, you can pursue roles like Lean Consultant, Process Improvement Specialist, Operations Manager, or Quality Assurance Analyst. The certification boosts prospects in industries focusing on efficiency and continuous improvement.

What practical skill sets can I develop upon completing this Lean Practitioner Certification?

Upon completing the Lean Practitioner Certification, you'll develop practical skills in waste reduction, value stream mapping, root cause analysis, and process optimisation. These skills enable you to implement continuous improvement and drive operational efficiency.

Is this Certified Lean Practitioner Course suitable for individuals at different career stages?

Yes, the Certified Lean Practitioner Course suits individuals at various career stages. Whether entry-level or experienced, learners gain valuable skills in process improvement, enabling them to enhance efficiency and drive organisational success.

What kind of certification is offered after completing Lean Practitioner Course?

Upon completing the Lean Practitioner Course, participants receive a certified Lean Practitioner qualification, recognising their proficiency in applying Lean principles to optimise processes, reduce waste, and drive continuous improvement within organisations.

Do I need any prior experience to take this Lean Practitioner Certification?

No prior experience is required to take the Lean Practitioner Certification. The course is designed to accommodate beginners, although a basic understanding of process improvement or operational roles may help in grasping the concepts more effectively.

Do you provide self-paced Certified Lean Practitioner Training?

The Knowledge Academy provides flexible self-paced training for this course. Self-paced training is beneficial for individuals who have an independent learning style and wish to study at their own pace and convenience.

Do you provide corporate training for this Lean Practitioner Certification?

Yes, we provide corporate training for this course, tailored to fit your organisation’s requirements.

Who should I contact if I am unable to access my online course?

If you are unable to access your training, contact the support team at The Knowledge Academy via their customer service email or phone number provided on their website for prompt assistance and resolution of your issue.

Are there practical components or hands-on activities in Certified Lean Practitioner Training?

Yes, the Certified Lean Practitioner Training includes practical components and hands-on activities. These allow participants to apply Lean principles in real-world scenarios, enhancing their ability to optimise processes, reduce waste, and drive continuous improvement.

How long until I receive the course confirmation details?

You should receive the confirmation details for the course within 24-48 hours after registration. If you haven't received it by then, please check your spam folder or contact our support team for assistance.

Why choose The Knowledge Academy in Sheffield over others?

The Knowledge Academy in Sheffield stands out as a prestigious training provider known for its extensive course offerings, expert instructors, adaptable learning formats, and industry recognition. It's a dependable option for those seeking this course.

What is the cost/training fees for Certified Lean Practitioner in Sheffield?

The training fees for Certified Lean Practitionerin Sheffield starts from £1295

Which is the best training institute/provider of Certified Lean Practitioner in Sheffield?

The Knowledge Academy is the Leading global training provider for Certified Lean Practitioner.

What are the best Lean Training courses in Sheffield?

Please see our Lean Training courses available in Sheffield

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