Lean Foundation Course Outline

Module 1: About Lean

  • The Path to Value
  • Key Lean Terms and Concepts
  • Gemba (The Real Place)
  • Going to Gemba
  • Gemba Tools
  • Gemba Walk

Module 2: The Five Steps of Lean Thinking

  • Process Stapling
  • The Lean Temple

Module 3: Customers, Processes, and Waste

  • What are Customers?
  • What is a Process?
  • Tension Between VOB and VOC
  • What Do We Mean by Value?
  • The Path to Value
  • Dealing with Values
  • The Eight Wastes of Lean

Module 4: Key Lean Metrics

  • Key Lean Metrics
  • Tools and Techniques
  • Spaghetti (Movement/Transportation) Diagrams
  • Measles Charts
  • The Lean Triad
  • What is of 5S
  • The Steps of 5S
  • What is Poka Yoke
  • Two Main Types of Poka Yoke
  • Exercise on Mistake Proofing
  • SMED-Single Minute Exchange of Dies
  • What is SMED?
  • Employing SMED Will Enable You to…
  • In the Extreme, SMED Looks Like…
  • Voice of Customer (VOC)
  • The VOC Methodology has Four Steps and Tools
  • VOC Step One: Identify Customers
  • Customer Segmentation
  • SIPOC
  • CSandF Web Fulfilment SIPOC
  • VOC Step Two: Gather Customer Information
  • VOC Step Three: Analyse Customer Information
  • Affinity Diagrams
  • Overview of the Kano Model
  • Kano Model
  • Kano Analysis: Budget TV 2012
  • VOC Step Four: Determine Customer Needs
  • Identifying the Requirements
  • What is a Critical to Quality (CTQ)?
  • Common Terminology
  • Identifying Root Causes
  • Five Whys
  • Root Cause Analysis (Fishbone)
  • Reverse Fishbone
  • Control Frameworks
  • The Three C’s
  • The Eight Ds
  • Plan Do Check Act
  • Introduction to Kaizen
  • Kaizen 
  • Kaizen Philosophy
  • Kaizen Events
  • Kaizen vs Waterfall (Traditional) Approach
  • Typical Kaizen Events
  • Formal Kaizen Roles
  • Formal Kaizen Process
  • Variations on a Theme
  • Success Factors of a Kaizen Events
  • Employing Kaizen Will Enable You to…
  • Evening Assignment
     
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Who Should Attend this Certified Lean Foundation Course?

This Certified Lean Foundation Training Course is designed to understand the fundamentals of Lean methodologies and basics of Lean for business improvement. Lean Course will be beneficial for the following professionals:

  • Production Managers
  • Operations Managers
  • Quality Managers
  • Lean Practitioners
  • Industrial Engineers
  • Supply Chain Managers
  • Customer Service Representatives

Prerequisites of the Certified Lean Foundation Course

There are no formal prerequisites to attend this Certified Lean Foundation Training Course. However, a basic understanding of Lean concepts would be beneficial.

Certified Lean Foundation Course Overview

Certified Lean Foundation Training introduces delegates to core Lean principles focused on waste reduction and process optimisation. It explains how Lean thinking improves efficiency and streamlines operations across diverse organisational environments.

This training supports professionals seeking to understand and apply Lean methods for operational improvement. It builds the ability to identify waste, enhance workflows, and promote a culture of continuous improvement across industries.

This 1-Day course offered by The Knowledge Academy enables delegates to apply Lean principles with confidence. Through focused learning and practical activities, delegates gain the skills to use value stream mapping, waste identification, and standardised work effectively.

Certified Lean Foundation Course Objectives

  • To introduce delegates to the foundational principles of Lean methodologies
  • To provide insights into waste reduction and process optimisation using Lean principles
  • To equip delegates with practical tools for implementing Lean practices
  • To demonstrate the application of Lean concepts through interactive sessions
  • To instil a mindset of continuous improvement within organisational processes
  • To empower professionals to initiate Lean practices within their respective industries

Upon completing this Certified Lean Foundation from our Lean Certification, delegates will possess a fundamental understanding of Lean principles, enabling them to identify inefficiencies, apply Lean methodologies and drive a culture of continuous enhancement within their organisations. They'll be equipped to streamline operations, minimise waste, and enhance overall organisational efficiency.

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What’s Included in this Certified Lean Foundation Course?

  • Certified Lean Foundation Examination
  • World-Class Training Sessions from Experienced Instructors
  • Certified Lean Foundation Certificate
  • Digital Delegate Pack
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Certified Lean Foundation Exam Information

To achieve the Certified Lean Foundation, candidates will need to sit for an examination. The exam format is as follows: 

  • Question Type: Multiple Choice 
  • Total Questions: 50 
  • Total Marks: 50 Marks 
  • Pass Mark: 60%, or 30/50 Marks 
  • Duration: 60 Minutes 
  • Open Book/ Closed Book: Closed Book
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Our Worcester venue

Includes..

Free Wi-Fi

To make sure you’re always connected we offer completely free and easy to access wi-fi.

Air conditioned

To keep you comfortable during your course we offer a fully air conditioned environment.

Full IT support

IT support is on hand to sort out any unforseen issues that may arise.

Video equipment

This location has full video conferencing equipment.

Worcester is a city located in Worcestershire in the West Midlands of England. It lies around 17 miles away from Birmingham and has a population of around 100,000 people. There are several school in Worcester including Nunnery Wood High School and Blessed Edward Oldcorne Catholic College. There is also two colleges; Worcester Sixth Form College and Heart of Worcestershire College. The University of Worcester is based in the city. It was originally the University College Worcester but was awarded university status in 2005. It is fastest growing university in the country as it doubled its student numbers in 5 years. It currently enrols around 10,000 students a year on a range of subjects including History, Biology, English Language and Geography. The rate of unemployment in Worcester is at around 2%. This is lower than the national average of Britain which is 7.6%. 

Nearby Locations:

  • Worcester
  • Redditch
  • Kidderminster
  • Broadway
  • Malvern
  • Evesham
  • Bromsgrove
  • Droitwich
  • Bewdley
  • Pershore
  • Tenbury Wells
  • Stourport On Severn

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Experience live, interactive learning from home with The Knowledge Academy's Online Instructor-led Certified Lean Foundation. Engage directly with expert instructors, mirroring the classroom schedule for a comprehensive learning journey. Enjoy the convenience of virtual learning without compromising on the quality of interaction.

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Live classes

Join a scheduled class with a live instructor and other delegates.

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Interactive

Engage in activities, and communicate with your trainer and peers.

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Global Pool of the Best Trainers

We handpick from a global pool of expert trainers for our Online Instructor-led courses.

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Expertise

With 10+ years of quality, instructor-led training, we equip professionals with lasting skills for success.

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Scalable Training Delivery

Access Certified Lean Foundation in Worcester delivered by one of the largest training providers, with scalable instructor-led classes, accessible worldwide.

Master Certified Lean Foundation with a flexible yet structured approach that combines live, expert-led sessions and self-paced study. With weekly one-to-one tutor support and consistently high pass rates, you’ll receive tailored guidance and achieve real results.

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Structured Yet Flexible Learning

Take part in scheduled, instructor-led sessions with real-time feedback, while enjoying the freedom to study independently. Interactive resources and progress tracking tools help you stay motivated and on target.

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Engaging & Interactive Training

Join dynamic live sessions featuring discussions, practical activities, and peer collaboration. Learn from Certified Lean Foundation industry experts and reinforce your knowledge with self-paced modules—plus, connect with professionals in your field.

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Expert-Led Course

Gain valuable insight from experienced trainers during live sessions, and revisit course materials anytime to deepen your understanding. This method offers the ideal balance between expert guidance and independent learning.

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Global Training Accessibility

Access top-quality training across time zones—anytime, anywhere. Whether at home or on the go, our expert-led sessions and flexible study materials support your goals, and help you on the journey towards the certification.

Learn Certified Lean Foundation through The Knowledge Academy’s Online Self-Paced Learning. This flexible and structured format supports your training goals and enables every professional to build skills with confidence.

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Flexible Learning

Access Certified Lean Foundation resources 24/7 to maintain steady progress, complete regular assessments or tasks, and upskill effectively alongside work commitments.

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Expert-Developed Content

Our Online Course content is designed by experienced trainers to ensure accuracy, relevance, and practical value.

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Global Training Provider

Access Certified Lean Foundation in Worcester from a trusted global training provider delivering consistent learning to professionals worldwide.

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Cost-Effective Training

Benefit from the cost-effective Certified Lean Foundation that delivers high-quality course content without compromising learning outcomes.

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Interactive LMS

Track performance, download resources, and receive AI-enabled support through The Knowledge Academy’s dedicated Learning Management System.

Experience the most sought-after learning style with The Knowledge Academy's Certified Lean Foundation Course. Available in 490+ locations across 190+ countries, our hand-picked Classroom venues offer an invaluable human touch. Immerse yourself in a comprehensive, interactive experience with our expert-led Certified Lean Foundation sessions.

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Highly experienced trainers

Boost your skills with our expert trainers, boasting 10+ years of real-world experience, ensuring an engaging and informative training experience

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State of the art training venues

We only use the highest standard of learning facilities to make sure your experience is as comfortable and distraction-free as possible

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Small class sizes

Our Classroom courses with limited class sizes foster discussions and provide a personalised, interactive learning environment

money

Great value for money

Achieve certification without breaking the bank. Find a lower price elsewhere? We'll match it to guarantee you the best value

Streamline large-scale training requirements with The Knowledge Academy’s In-house/Onsite Certified Lean Foundation Course at your business premises. Experience expert-led classroom learning from the comfort of your workplace and engage professional development.

tailored

Tailored learning experience

Leverage benefits offered from a certification that fits your unique business or project needs

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Maximise your training budget

Cut unnecessary costs and focus your entire budget on what really matters, the training.

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Team building opportunity

Our Certified Lean Foundation offers a unique chance for your team to bond and engage in discussions, enriching the learning experience beyond traditional classroom settings

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Monitor employees progress

The course know-how will help you track and evaluate your employees' progression and performance with relative ease

Package deals for Certified Lean Foundation

Our training experts have compiled a range of course packages on a variety of categories in Certified Lean Foundation, to boost your career. The packages consist of the best possible qualifications with Certified Lean Foundation, and allows you to purchase multiple courses at a discounted rate.

Lean Training | Certified Lean Foundation Training in Worcester FAQs

What is Lean Foundation Training?

Lean Foundation training provides essential knowledge on lean principles, focusing on waste reduction, process improvement, and value stream mapping. It equips individuals with the skills to enhance efficiency and streamline operations within an organisation.

What is the importance of attending this Lean Foundation Course?

Attending a Lean Foundation course is crucial for understanding key lean principles, which help improve process efficiency, reduce waste, and increase productivity. It enables professionals to drive continuous improvement and enhance organisational performance.

Who can benefit from Lean Foundation?

Professionals involved in process improvement, operations management, and project management can benefit from Lean Foundation. This course is ideal for individuals seeking to enhance efficiency, reduce waste, and optimise workflows within their organisation.

Can Lean Foundation be applied to service industries?

Yes, Lean Foundation can be applied to service industries. It helps streamline processes, reduce inefficiencies, and improve customer satisfaction by focusing on eliminating waste and optimising service delivery, enhancing overall operational performance

What is the concept of 'Lean Thinking' and how does it extend beyond the scope of specific Lean tools?

Lean Thinking is a philosophy that focuses on delivering value by eliminating waste and continuously improving processes. It extends beyond specific tools by fostering a culture of efficiency, where everyone in the organisation is committed to optimising operations and enhancing customer value.

How can Lean Foundation help in managing complex, large-scale transformations?

Lean Foundation helps manage complex, large-scale transformations by promoting efficiency, reducing waste, and improving process flows. It enables teams to focus on value creation, streamline operations, and continuously improve, ensuring smoother transitions and better resource utilisation.

How does Lean Foundation integrate with other business improvement methodologies like Six Sigma or Agile?

Lean Foundation integrates with Six Sigma and Agile by complementing their goals of process improvement and efficiency. While Lean focuses on waste reduction, Six Sigma emphasises quality control, and Agile promotes flexibility, together they create a comprehensive approach to continuous improvement.

What are the prerequisites for the Certified Lean Foundation Training?

There are no specific prerequisites for Certified Lean Foundation Training. However, having a basic understanding of business processes and a keen interest in process improvement can be helpful for gaining the most from the course.

Who should attend this Certified Lean Foundation course?

This Certified Lean Foundation course is ideal for professionals involved in process management, operations, and project management. It benefits individuals looking to enhance their skills in waste reduction, efficiency improvement, and value optimisation within their organisation.

Do you offer 24/7 support for the Certified Lean Foundation Training?

Yes, The Knowledge Academy offers 24/7 support via phone & email before attending, during, and after the course. Our customer support team is available to assist and promptly resolve any issues you may encounter.

What is included in the Certified Lean Foundation Course?

In this training course, delegates will have intensive training with our experienced instructors, a digital delegate pack consisting of important notes related to this course, and a certificate after course completion.

What is the duration of this Certified Lean Foundation training?

This course takes 1-day to complete during which delegates participate in intensive learning sessions that cover various course topics.

How long until I receive the course confirmation details?

You should receive the confirmation details for the course within 24-48 hours after registration. If you haven't received it by then, please check your spam folder or contact our support team for assistance.

Do I need any prior qualifications to undertake this Certified Lean Foundation Training Course?

No prior qualifications are required to undertake the Certified Lean Foundation Training Course. It is suitable for individuals at all levels, particularly those looking to gain foundational knowledge of lean principles and improve operational efficiency.

What are the career prospects available after completing this Lean Foundation Course?

Completing the Lean Foundation Course opens career prospects in roles such as process improvement specialist, operations manager, project manager, and continuous improvement consultant. It enhances your ability to drive efficiency and optimisation within various industries.

What are the benefits of getting certified on this training course?

Getting certified in Lean Foundation enhances your credibility as a process improvement expert, demonstrating your ability to reduce waste, optimise efficiency, and drive continuous improvement. It opens career opportunities and boosts your value within organisations.

What will I learn in this Certified Lean Foundation training?

In the Certified Lean Foundation training, you will learn core lean principles, including waste reduction, process optimisation, value stream mapping, and continuous improvement techniques. You'll gain the skills to implement lean strategies and improve operational efficiency.

What practical skill sets can I develop upon completing this Certified Lean Foundation Certification?

Upon completing the Certified Lean Foundation certification, you can develop practical skills in process analysis, waste identification, value stream mapping, and implementing continuous improvement initiatives. These skills enable you to optimise workflows and enhance organisational efficiency.

Is this Certified Lean Foundation Course suitable for individuals at different career stages?

Yes, the Certified Lean Foundation course is suitable for individuals at all career stages. It provides fundamental knowledge of lean principles, making it valuable for beginners and those with experience looking to enhance their process improvement and operational efficiency skills.

Do I need any prior experience to take this Lean Foundation Certification?

No prior experience is required to take the Lean Foundation Certification. The course is designed to provide foundational knowledge of lean principles, making it accessible to both beginners and those with some experience in process improvement.

Do you provide self-paced Lean Foundation Online Training?

The Knowledge Academy provides flexible self-paced training for this course. Self-paced training is beneficial for individuals who have an independent learning style and wish to study at their own pace and convenience.

Do you provide corporate training for this Lean Foundation Certification Course?

Yes, we provide corporate training for this course, tailored to fit your organisation’s requirements.

Who should I contact if I am unable to access my training online?

If you are unable to access your training, contact the support team at The Knowledge Academy via their customer service email or phone number provided on their website for prompt assistance and resolution of your issue.

Will I receive a certification upon completing this Certified Lean Foundation training?

Yes, after completing this course you will receive a certificate of completion to validate your achievement and demonstrate your proficiency in the course material.

Why choose The Knowledge Academy in Worcester over others?

The Knowledge Academy in Worcester stands out as a prestigious training provider known for its extensive course offerings, expert instructors, adaptable learning formats, and industry recognition. It's a dependable option for those seeking this course.

What is the cost/training fees for Certified Lean Foundation in Worcester?

The training fees for Certified Lean Foundation in Worcester starts from £1295

Which is the best training institute/provider of Certified Lean Foundation in Worcester?

The Knowledge Academy is one of the Leading global training provider for Certified Lean Foundation.

What are the best Lean Training courses in Worcester?

Please see our Lean Training courses available in Worcester

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Flexible delivery methods are available depending on your learning style.

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Resources are included for a comprehensive learning experience.

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"Really good course and well organised. Trainer was great with a sense of humour - his experience allowed a free flowing course, structured to help you gain as much information & relevant experience whilst helping prepare you for the exam"

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