Course information

Introduction to Lean Course Outline

Module 1: What is Lean?

  • Introduction to Lean
  • Lean in a Nutshell
  • Lean Temple
  • Fables and Facts
  • What Lean Should Look Like?
  • Lean Thinking can Transform Business
  • Lean is Not Just for Manufacturing
  • What is Changing at Service Companies?
  • Origins of Lean
  • Customers, Processes, and Waste
  • What are Customers?
  • Anatomy of a Process
  • Who Wants the Outputs?
  • Tension Between the VOB and VOC
  • Meaning of Value
  • Path to Value
  • Dealing with Values
  • Seven Wastes (Muda) of Lean
  • Introducing Lean Methodologies
  • Lean Principles
  • 3Cs
  • Key Lean Metrics

 Module 2: One Sentence Expert

  • Gemba (The Real Place)
  • Gemba Tools
  • Kaizen
  • Hoshin Kanri (Policy Deployment)
  • Jidoka (Autonomation)
  • Just in Time (JIT)
  • Six Big Losses
  • 5S and the Steps of 5S
  • What is Poka Yoke?
  • Single Minute Exchange of Dies (SMED)
  • Total Productive Maintenance (TPM)
  • Standardised Work
  • On the Ground Instructions (OTGIs)
  • Visual Factory
  • Value Stream Mapping
  • Headache Tablets: Value Stream Mapping (“As Is Example)

Module 3: Case for Lean

  • Cost of Poor Quality
  • Iceberg Theory
  • Identifying Hidden Costs
  • Benefits of a Simple Lean Project
  • Categories Associated with the Cost of Poor Quality
  • In Practice it’s a Balancing Act
  • Setting up Lean Thinking in Business
  • Costs of Adoption
  • Prerequisites and Essential Requirements
  • Timeframes

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Who should attend this Introduction to Lean Course?

This Introduction to Lean Training Course is a beginner-level course which is designed to help professionals adopt Lean methodologies and Lean thinking. This course will be beneficial for the following professionals:

  • Managers and Supervisors
  • Process Improvement Specialists
  • Operations Managers
  • Quality Control Personnel
  • Supply Chain Professionals
  • Project Managers
  • Continuous Improvement Enthusiasts

Prerequisites of the Introduction to Lean Course

There are no formal prerequisites to attend this Introduction to Lean Training Course.

Introduction to Lean Course Overview

This Introduction to Lean Course offers a foundational understanding of Lean principles, emphasising efficiency, waste reduction, and continuous improvement in organisational processes. It introduces delegates to the core concepts of Lean thinking and its relevance in optimising workflows across various industries. This course provides a fundamental overview of Lean methodologies and their potential to revolutionise operational effectiveness.

Professionals aiming to enhance operational efficiency, minimise waste, and drive continuous improvement within their organisations should prioritise mastering Lean principles. Individuals in management, manufacturing, supply chain, healthcare, and service sectors benefit significantly from understanding Lean methodologies. Mastery of Lean equips professionals to identify inefficiencies, streamline operations, and foster a culture of improvement.

This comprehensive 1-day training equips delegates with essential knowledge and practical tools to implement Lean principles. Delegates will gain insights into Lean concepts, such as value stream mapping, waste identification, and process optimisation. Through interactive sessions and case studies, delegates will learn to apply Lean methodologies in real-world scenarios, initiating a culture of efficiency and continuous improvement.

Course Objectives

  • To introduce delegates to the fundamental principles of Lean thinking
  • To provide insights into waste reduction and process optimisation through Lean methodologies
  • To equip delegates with practical tools for identifying and eliminating inefficiencies
  • To demonstrate the application of Lean concepts through real-world case studies
  • To foster a mindset of continuous improvement within organisational processes
  • To empower professionals to initiate Lean practices within their respective industries

Upon completing this Lean Course, delegates will possess a fundamental understanding of Lean principles, enabling them to identify inefficiencies and implement Lean methodologies within their organisations. They'll be equipped to drive operational efficiency, minimise waste, and encourage a culture of continuous improvement.

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What’s included in this Introduction to Lean Course?

  • World-Class Training Sessions from Experienced Instructors 
  • Introduction to Lean Certificate
  • Digital Delegate Pack 

Why choose us

Our Manchester venue

Includes..

Free Wi-Fi

To make sure you’re always connected we offer completely free and easy to access wi-fi.

Air conditioned

To keep you comfortable during your course we offer a fully air conditioned environment.

Full IT support

IT support is on hand to sort out any unforseen issues that may arise.

Video equipment

This location has full video conferencing equipment.

Manchester is a metropolitan borough and city located in Greater Manchester, England. It has an estimated population of approximately 2.55 million citizens, making it the United Kingdom's second most populous urban area. Schools in Manchester follow the British educational system and is divided into three levels: Primary School, Secondary Schools and Higher Education. The education in Manchester is compulsory for children up until they are 16 years old. The Manchester Grammar School is one of Manchester’s notable school. It was established in 1515 and is a free Grammar School for children, aged 7 to 18 years old, who wish to attend this school, and is the largest independent day school for boys. It teaches over 1,000 students with over 200 teaching staffs. Manchester also has 3 other Grammar Schools: Withington Girls' School, Manchester High School for Girls, and William Hulme's Grammar School.

Popular searched areas in and around Manchester include:-

  • Atherton
  • Clayton
  • Denton
  • Didsbury
  • Eccles
  • Fallowfield
  • Levenshulme
  • Middleton
  • Moss Side
  • Old Trafford
  • Prestwich
  • Radcliffe
  • Stretford
  • Swinton
  • The Trafford Centre
  • Trafford Park
  • Urmston
  • Worsley
  • Wythenshawe

There are three universities in Manchester: The University of Manchester, Manchester Metropolitan University and The University of Law. The University of Manchester (uoM) is the largest full-time non-collegiate university. It was instituted in 1851 as Victoria University of Manchester and teaches over 38,000 students with 27,000 of them being undergraduates and 11,000 students doing their postgraduates. Manchester Metropolitan University (MMU) was established in 1970 and was formally known as Manchester Polytechnic; it teaches over 37 students. Manchester Metropolitan University is the second most popular university in the UK and receives over 52,000 applications each year; it is ranked fourth of the new universities in UK. The University of Law (ULaw) was established as the College of Law. It has over 16,000 students attending annually. The University of Law (ULaw) is the largest provider of vocation legal training in Europe. Manchester has notable laureates; 25 being from The University of Manchester, winning Nobel Prizes for Chemistry, Physics, Physiology and Medicine, and Economics.

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Address

Manchester

T: 01344203999

Ways to take this course

Experience live, interactive learning from home with The Knowledge Academy's Online Instructor-led Lean Training | Introduction To Lean Training in Manchester. Engage directly with expert instructors, mirroring the classroom schedule for a comprehensive learning journey. Enjoy the convenience of virtual learning without compromising on the quality of interaction.

Unlock your potential with The Knowledge Academy's Lean Training | Introduction To Lean Training in Manchester, accessible anytime, anywhere on any device. Enjoy 90 days of online course access, extendable upon request, and benefit from the support of our expert trainers. Elevate your skills at your own pace with our Online Self-paced sessions.

Experience the most sought-after learning style with The Knowledge Academy's Lean Training | Introduction To Lean Training in Manchester. Available in 490+ locations across 190+ countries, our hand-picked Classroom venues offer an invaluable human touch. Immerse yourself in a comprehensive, interactive experience with our expert-led Lean Training | Introduction To Lean Training in Manchester sessions.

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Boost your skills with our expert trainers, boasting 10+ years of real-world experience, ensuring an engaging and informative training experience

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Small class sizes

Our Classroom courses with limited class sizes foster discussions and provide a personalised, interactive learning environment

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Achieve certification without breaking the bank. Find a lower price elsewhere? We'll match it to guarantee you the best value

Streamline large-scale training requirements with The Knowledge Academy's In-house/Onsite at your business premises. Experience expert-led classroom learning from the comfort of your workplace and engage professional development.

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Team building opportunity

Our offers a unique chance for your team to bond and engage in discussions, enriching the learning experience beyond traditional classroom settings

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The course know-how will help you track and evaluate your employees' progression and performance with relative ease

What our customers are saying

Lean Training | Introduction To Lean Training in Manchester FAQs

This training teaches the core principles of Lean methodology, focusing on process optimisation, waste reduction, and efficiency improvement.
This course equips participants with the ability to identify waste, streamline processes, and enhance overall operational efficiency, significantly improving organisational productivity and competitiveness.
In this course, delegates will gain insights into core Lean principles, techniques for waste reduction, value stream mapping, continuous improvement methodologies like Kaizen, IT production, and practical tools.
There are no formal prerequisites for attending this Lean Fundamentals Course.
The course is ideal for Project Managers, Operational Leaders, and any professionals committed to driving continuous improvement in their organisational processes or manufacturing environments.
The Knowledge Academy provides flexible self-paced training for this course. Self-paced training is beneficial for individuals who have an independent learning style and wish to study at their own pace and convenience.
Yes, we provide corporate training for this training, tailored to fit your organisation’s requirements.
The duration of this Lean Fundamentals Course spans 1 day.
Completing this course opens opportunities for roles like Process Improvement Specialist, Lean Coordinator, Operations Manager, Supply Chain Analyst, Quality Assurance Manager, and Business Process Analyst.
Yes. The Knowledge Academy offers 24/7 support for delegates before, during, and after this Lean Fundamentals Certification Course.
Should you encounter any difficulties accessing course materials, our customer support team is available to assist and promptly resolve any issues you may encounter.
No specific qualifications are required; it is suitable for all experience levels. Basic understanding of business processes is helpful.
Yes, a certificate is provided upon successful completion of the Introduction to Lean Training. This certificate can enhance your professional credentials.
The course improves efficiency and reduces waste in business processes. It equips you with valuable skills applicable across various industries.
Yes, the training includes practical components and hands-on activities. These exercises help in applying Lean principles to real-world scenarios.
Lean practices enhance productivity, reduce costs, and improve quality. They lead to more efficient operations and better customer satisfaction.
The course covers tools like Value Stream Mapping, 5S, and Kaizen. Techniques for waste reduction and continuous improvement are also included.
Common challenges include understanding complex concepts and applying them effectively. Adapting to new methodologies and ensuring consistent practice can also be difficult.
The training fees for Introduction to Lean certification in Manchester starts from £995
The Knowledge Academy is the Leading global training provider for Introduction to Lean.
Please see our Lean Training courses available in Manchester
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Many delivery methods

Flexible delivery methods are available depending on your learning style.

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High quality resources

Resources are included for a comprehensive learning experience.

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"Really good course and well organised. Trainer was great with a sense of humour - his experience allowed a free flowing course, structured to help you gain as much information & relevant experience whilst helping prepare you for the exam"

Joshua Davies, Thames Water

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