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Course information

Lean Processes and Tools Training​ Course Outline

Customer Focus

  • SIPOC, Kano, CTQ
  • QCD Lean Metrics

History and Features of Lean and Six Sigma

Principles of Lean Thinking

  • Batch Size, Inventory and Flow
  • Seven Wastes
  • 5S (Workplace Organisation)
  • Lean Methods and Tools

Theory of Constraints

  • Herbie

Process Thinking

The Value Stream

  • Kaizen
  • Current State and Future State

Process Mapping

  • Flowchart, Spaghetti Map
  • Time Value Map

Layout, Cells and Lines

The Challenge of Change

  • The Change Cycle

DMAIC Process

Kaizen Blitz

Root Cause Analysis

More on Lean

  • Standard Work
  • SMED, Poka-Yoke
  • Total Productive Maintenance TPM
  • Visual Workplace
  • Kanban

Implementation

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Prerequisites

Before attending this course, delegates should have completed Lean Awareness training.

Audience

This course is intended for:

  • Production and Maintenance Managers/Executives
  • Quality Management
  • Consultants

Lean Processes and Tools Training​ Course Overview

Lean thinking is based on the legendary Toyota Production System that produces very high-quality products in a very short time and at low cost. Lean delivers methods and tools that help organisations to make major improvements in lead time, cost reduction and product or service quality.

This 1-day Lean Process and Tools training course will provide delegates with theory and practical exercises of Lean to identify and undertake improvement activities. Delegates will gain comprehensive knowledge of processes and useful tools of Lean. In this course, delegates will learn topics such as SIPOC, Kano, CTQ, Principles of lean thinking, Process mapping, Layout, cells and lines, Root cause analysis and Kanban.

After attending this course, delegates will be able to understand key elements of Lean thinking and methodology, customer value, the process of identifying and eliminating the waste, and more.

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  • Delegate pack consisting of course notes and exercises
  • Manual
  • Experienced Instructor

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Why choose us

Ways to take this course

Our easy to use Virtual platform allows you to sit the course from home with a live instructor. You will follow the same schedule as the classroom course, and will be able to interact with the trainer and other delegates.

Our fully interactive online training platform is compatible across all devices and can be accessed from anywhere, at any time. All our online courses come with a standard 90 days access that can be extended upon request. Our expert trainers are constantly on hand to help you with any questions which may arise.

This is our most popular style of learning. We run courses in 1200 locations, across 200 countries in one of our hand-picked training venues, providing the all important ‘human touch’ which may be missed in other learning styles.

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Highly experienced trainers

All our trainers are highly qualified, have 10+ years of real-world experience and will provide you with an engaging learning experience.

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State of the art training venues

We only use the highest standard of learning facilities to make sure your experience is as comfortable and distraction-free as possible

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Small class sizes

We limit our class sizes to promote better discussion and ensuring everyone has a personalized experience

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Great value for money

Get more bang for your buck! If you find your chosen course cheaper elsewhere, we’ll match it!

This is the same great training as our classroom learning but carried out at your own business premises. This is the perfect option for larger scale training requirements and means less time away from the office.

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Tailored learning experience

Our courses can be adapted to meet your individual project or business requirements regardless of scope.

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Maximise your training budget

Cut unnecessary costs and focus your entire budget on what really matters, the training.

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Team building opportunity

This gives your team a great opportunity to come together, bond, and discuss, which you may not get in a standard classroom setting.

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Monitor employees progress

Keep track of your employees’ progression and performance in your own workspace.

What our customers are saying

Frequently asked questions

FAQ's

Quality management is the system, procedures, methods, and techniques that an organisation puts in place to ensure that the requirements placed on it are met.
Before attending this course, delegates should have completed Lean Awareness training.
This course is intended for: • Production and Maintenance Managers/Executives • Quality Management • Consultants
Define value, map value stream, create flow, establish pull, and pursuit perfection are the principles of lean.
Kaizen is a concept that refers to business actions and rapidly improves all tasks of their business. It focuses on to keep an organisation at the top of its field.
This course is 1 day.
The price for Lean Processes and Tools Training certification in Philippines starts from $1195
The Knowledge Academy is the Leading global training provider in the world for Lean Processes and Tools Training.
Please see our Lean Training courses available in Philippines

Why choose us

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Best price in the industry

You won't find better value in the marketplace. If you do find a lower price, we will beat it.

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Many delivery methods

Flexible delivery methods are available depending on your learning style.

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High quality resources

Resources are included for a comprehensive learning experience.

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"Really good course and well organised. Trainer was great with a sense of humour - his experience allowed a free flowing course, structured to help you gain as much information & relevant experience whilst helping prepare you for the exam"

Joshua Davies, Thames Water

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"...the trainer for this course was excellent. I would definitely recommend (and already have) this course to others."

Diane Gray, Shell

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