Lean Six Sigma Certification Training

Online Instructor-led (5 days)

Online Self-paced (40 hours)

Official Lean Six Sigma Yellow Belt and Green Belt Exams

Lean Six Sigma Green Belt Course Outline

Module 1: Improvement Methodologies

  • DMAIC
  • 3Cs
  • 8Ds
  • Plan Do Check Act
  • Kaizen
  • Design for Six Sigma (DFSS)

Module 2: SPC Basics

  • Terminology
  • Data Types
  • Normal Distribution and Standard Deviation
  • Process Capability

Module 3: Lean Management and Cell Theory

  • Role of the Lean Manager
  • Work Cells
  • High Performing Teams (HPTs)
  • Rapid Action Teams (RATs)
  • Visual Management
  • Bruce Tuckman’s Group Development Model
  • Emotional Cycle of Change (ECOC)
  • Personality Styles
  • Dealing with Resistance

Module 4: Risk Management

  • Green Belt Risk Management
  • FMEA: Failure Mode and Effects Analysis

Module 5: DMAIC for Green Belts

  • Define Phase
  • Measure Phase

Module 6: SPC Tools and Techniques

  • Frequency Distribution Tables
  • Bar Charts and Histograms
  • Pareto Charts
  • Box and Whisker Plots
  • Normal Distribution and Control Charts
  • Calculating Process Efficiency
  • Scatter Diagrams and Regression

Module 7: Analyze Phase

  • Analyze
  • Process Maps
  • Process Map Levels
  • On the Ground Instructions (OTGIs)
  • Value Stream Maps
  • What is a Value Stream?
  • Creating the “As Is” VSM
  • Investigating and Understanding the Process
  • Headache Tablets: Value Stream Mapping
  • Creating a VSM: Process Borders Definition
  • Using Swim Lane Diagrams to Identify Logical Process Blocks
  • Process Boxes
  • VSM Metrics
  • Square Wave
  • Kaizen Burst
  • Creating an Improved Process
  • Layout Diagrams and Headache Tablets

Module 8: Improve Phase

  • Heijunka
  • Solutions Identified, Selected, Planned, and Implemented
  • Standardization and Documentation
  • Communications and Training

Module 9: Control Phase

  • Embed the Change
  • Measure the Gain
  • Close the Project

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Who should attend this Lean Six Sigma Green Belt Course?

The Lean Six Sigma Green Belt Training Course in the United States is designed to benefit a wide range of individuals interested in Business Performance Development across various industries and sectors. This course will be beneficial for the following professionals:

  • Operations Managers
  • Quality Assurance Professionals
  • Project Managers
  • Manufacturing Engineers
  • Business Analysts
  • Financial Analysts
  • IT Professionals
  • Supply Chain Professionals

Prerequisites of the Lean Six Sigma Green Belt Course

There are no formal prerequisites for this Lean Six Sigma Green Belt Training Course. However, prior experience in process management or related roles is recommended but not mandatory. Also, familiarity with basic statistical concepts would be beneficial for the delegate.

Lean Six Sigma Green Belt Course Overview

In the dynamic landscape of modern business, achieving operational excellence is a strategic imperative. The Lean Six Sigma Certification has emerged as a powerful methodology, seamlessly integrating Lean principles and Six Sigma techniques. This course in the United States equips professionals with the tools to streamline processes, minimize waste, and elevate overall organizational efficiency.

Mastering Lean Six Sigma Certification in the United States is not just advantageous; it's essential for professionals engaged in project management and process improvement. The methodologies provide a structured approach to problem-solving, enabling businesses to deliver high-quality products and services consistently.

Embarking on our 5-day training in the United States at the Knowledge Academy is a strategic investment for delegates. This comprehensive program delves into the intricacies of Lean Six Sigma, offering practical knowledge and real-world applications. Designed for individuals eager to enhance their analytical and problem-solving skills, this course is tailored to resonate with professionals aspiring to drive operational excellence within their organizations.

Course Objectives:

  • To grasp the foundational principles of Lean and Six Sigma methodologies
  • To navigate the DMAIC (Define, Measure, Analyze, Improve, Control) approach proficiently for holistic process improvement
  • To harness skills in data-driven decision-making and statistical analysis
  • To identify, analyze, and eliminate process inefficiencies with precision
  • To gain proficiency in project management within a Lean Six Sigma framework
  • To prepare comprehensively for the Lean Six Sigma Green Belt Certification exam

Upon course completion, delegates in the United States will not only possess a robust theoretical understanding but also the practical know-how to implement Lean Six Sigma methodologies effectively. This empowers them to lead transformative initiatives, contribute significantly to organizational success, and earn a globally recognized certification that validates their expertise in Lean Six Sigma principles.

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What’s included in this Lean Six Sigma Green Belt Course?

  • Lean Six Sigma Yellow Belt Examination
  • Lean Six Sigma Green Belt Examination
  • World-Class Training Sessions from Experienced Instructors
  • Lean Six Sigma Green Belt Certificate
  • Digital Delegate Pack

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Lean Six Sigma Green Belt Qualification

The Knowledge Academy's Lean Six Sigma Green Belt is the second in the Lean Six Sigma Belt sequence, which provides delegates with essential and practical knowledge of Six Sigma and its methodology. This course combines Lean Six Sigma Yellow Belt and Lean Six Sigma Green Belt training, supplying delegates with an in-depth and comprehensive training experience. Delegates are required to take and pass the Lean Six Sigma Yellow belt and Green Belt Examinations to be awarded the Lean Six Sigma Green Belt Qualification.

Lean Six Sigma Yellow Belt Exam information:

To achieve the Lean Six Sigma Yellow Belt, candidates will need to sit for an examination. The exam format is as follows: 

  • Question Type: Multiple Choice 
  • Total Questions: 40 
  • Pass Mark: 70%, or 28/40 Marks 
  • Duration: 60 Minutes

Delegates are required to attend the Lean Six Sigma Yellow Training Course before sitting this exam.

Lean Six Sigma Green Belt Exam information:

To achieve the Lean Six Sigma Green Belt, candidates will need to sit for an examination. The exam format is as follows: 

  • Question Type: Multiple Choice 
  • Total Questions: 30 
  • Total Marks: 85 Marks 
  • Pass Mark: 70%, or 60/85 Marks 
  • Duration: 120 Minutes

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Online Instructor-led (2 days)

Online Self-paced (16 hours)

Official Lean Six Sigma Yellow Belt Exam

Lean Six Sigma Yellow Belt Course Outline

Module 1: Introduction to Lean 6 Sigma

  • What is Lean 6 Sigma?
  • Two Parts of Lean 6 Sigma
  • Focus of Lean
  • Lean Temple
  • Focus of Six Sigma
  • Making Customers Happy
  • How They Complement Each Other?
  • Key Principles of Lean 6 Sigma
  • Lean 6 Sigma Belts
  • TKA Lean 6 Sigma Belt Structure
  • Training Roadmap and Role of the Yellow Belt
  • L6S Support Network
  • Processes
  • Different Ways of Looking at Process Improvement
  • What is a Process?
  • Process Concepts
  • Types of Process
  • Comparing Process Types
  • Customers, Value, and Waste
  • What are Customers?
  • Who Wants the Outputs?
  • Tension Between the VOB and VOC
  • What Do We Mean by Value?
  • Path to Value
  • Dealing with Values
  • Muda (Waste)
  • Wastes (Muda) of Lean
  • Types of Demand
  • Case Study Exercise
  • Key Metrics

Module 2: DMAIC Cycle

  • What is DMAIC?
  • Define
  • Common Tools for Define Phase
  • Gemba Tools
  • Process Stapling
  • Measure
  • Common Tools for Measure Phase
  • Spaghetti (Movement/Transportation) Diagrams
  • Measure Tool: Measles Charts
  • Analyze
  • Common Tools for Analyze Phase
  • Improve
  • Common Tools for Improve Phase
  • Control
  • Common Tools for Control Phase

Module 3: Yellow Belt Tools and Techniques

  • Lean Triad
  • 5s
  • Poka Yoke
  • SMED
  • Voice of the Customer (and CTQ’s)
  • Customer Chains
  • Steps of VOC
  • Affinity Diagrams
  • Kano Diagrams
  • CTQs and Requirements
  • SIPOC
  • What is a SIPOC?
  • CSandF Web Fulfilment SIPOC
  • Creating a SIPOC
  • Top Tips – SIPOC
  • Value Stream Analysis
  • Value Stream Terminology
  • Process Maps
  • Aim of Value Stream Mapping
  • Swim Lanes and Typical Process Map Contents
  • Value Stream Maps
  • Headache Tablets: Value Stream Mapping
  • Heijunka
  • Heijunka in a Nutshell
  • Single Piece Flow
  • Pull
  • Kanban
  • Three-Bin System
  • Andon
  • Variation and SPC
  • Statistical Process Control (SPC)
  • Two Types of Process Variation
  • Red Bead Experiment
  • Standard Deviation (SD) and Understanding Control Charts
  • Defects and Process Capability
  • Conversion Table
  • Process Capability
  • Identifying Process Efficiency
  • Key DPMO Terms
  • Identifying the Root Cause(s)
  • 5 Whys
  • Fishbone Diagram
  • Solving Problems
  • Problem Solving Framework
  • Prioritization Tools
  • Tools and Techniques to Generate Needed Solutions
  • Introduction to Kaizen
  • Kaizen in a Nutshell
  • Kaizen in a Business Setting
  • Lean Teams
  • Introduction to Lean Team
  • Managing Progress and Demonstrating Control

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Who should attend this Lean Six Sigma Yellow Belt Course?

The Lean Six Sigma Yellow Belt Training Course in the United States is designed to provide delegates with a fundamental understanding of Lean Six Sigma principles and methodologies across various industries and sectors. This course will be more beneficial for the following professionals:

  • Supervisors
  • Directors
  • Process Operators
  • Junior Project Managers
  • Quality Control Technicians
  • Customer Service Representatives
  • Manufacturing Professionals

Prerequisites of the Lean Six Sigma Yellow Belt Course

There are no formal prerequisites for this Lean Six Sigma Yellow Belt Course. However, if you have a basic understanding of Business Performance Development concepts, proceeding with the course will be beneficial.

Lean Six Sigma Yellow Belt Course Overview

The Lean Six Sigma Yellow Belt Certification in the United States is a pivotal step in understanding the Lean Six Sigma methodology, a blend of two powerful business improvement techniques. Emphasizing efficiency and excellence, this certification is increasingly relevant in a world where businesses continuously seek to optimize processes and enhance quality.

Professionals keen on streamlining business processes, reducing waste, and improving quality should consider the Lean Six Sigma Yellow Belt Certification in the United States. It is particularly valuable for project managers, quality assurance specialists, and team leaders aiming to foster a culture of continuous improvement in their organizations.

The Knowledge Academy's 2-day Lean Six Sigma Yellow Belt Training in the United States provides delegates with a comprehensive introduction to the Lean Six Sigma principles. This course empowers individuals with the skills needed to contribute to Lean Six Sigma projects and initiatives effectively.

Course Objectives:

  • To introduce the fundamental principles of Lean Six Sigma
  • To equip delegates with the knowledge to identify and eliminate inefficiencies
  • To develop skills in process mapping and data analysis
  • To foster an understanding of the roles and responsibilities within a Lean Six Sigma team
  • To prepare participants for the Lean Six Sigma Yellow Belt exam
  • To promote a mindset of continuous improvement and quality enhancement

Upon completing the Lean Six Sigma Yellow Belt Certification Course in the United States, delegates will possess the skills and knowledge to actively participate in Lean Six Sigma projects. This certification opens doors to career advancement and contributes significantly to their organization's operational excellence.

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What’s included in this Lean Six Sigma Yellow Belt Course?

  • Lean Six Sigma Yellow Belt Examination
  • World-Class Training Sessions from Experienced Instructors
  • Lean Six Sigma Yellow Belt Certificate
  • Digital Delegate Pack

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Lean Six Sigma Yellow Belt Exam information:

To achieve the Lean Six Sigma Yellow Belt, candidates will need to sit for an examination. The exam format is as follows: 

  • Question Type: Multiple Choice 
  • Total Questions: 40 
  • Pass Mark: 70%, or 28/40 Marks 
  • Duration: 60 Minutes

Delegates are required to attend the Lean Six Sigma Yellow Training Course before sitting this exam.

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Online Instructor-led (10 days)

Online Self-paced (80 hours)

Official Lean Six Sigma Yellow Belt, Green Belt & Black Belt Exams

Lean Six Sigma Black Belt Course Outline

Module 1: Introduction to Lean 6 Sigma

  • What is Lean 6 Sigma?
  • Lean 6 Sigma Belts
  • Processes
  • Customers, Value, and Waste
  • Key Metrics

Module 2: Reviewing Process and Qualities

  • What is DMAIC?
  • Define
  • Measure
  • Analyze
  • Improve
  • Control

Module 3: Yellow Belt Tools and Techniques

  • Lean Triad
  • Voice of the Customer (and CTQ’s)
  • SIPOC
  • Value Stream Analysis
  • Heijunka
  • Variation and SPC
  • Defects and Process Capability
  • Identifying the Root Cause(s)
  • Solving Problems
  • Introduction to Kaizen
  • Lean Teams

Module 4: Improvement Methodologies

  • DMAIC
  • 3Cs
  • 8Ds
  • Plan Do Check Act
  • Kaizen
  • Design for Six Sigma (DFSS)

Module 5: SPC Basics

  • Terminology
  • Data Types
  • Normal Distribution and Standard Deviation
  • Process Capability

Module 6: Lean Management and Cell Theory

  • Role of the Lean Manager
  • Work Cells
  • High Performing Teams (HPTs)
  • Rapid Action Teams (RATs)
  • Visual Management
  • Bruce Tuckman’s Group Development Model
  • Emotional Cycle of Change (ECOC)
  • Personality Styles
  • Dealing with Resistance

Module 7: Risk Management

  • Green Belt Risk Management
  • FMEA: Failure Mode and Effects Analysis

Module 8: DMAIC for Green Belts

  • Define Phase
  • Measure Phase

Module 9: SPC Tools and Techniques

  • Frequency Distribution Tables
  • Bar Charts and Histograms
  • Pareto Charts
  • Box and Whisker Plots
  • Normal Distribution and Control Charts
  • Calculating Process Efficiency
  • Scatter Diagrams and Regression

Module 10: Analyze Phase

  • Analyze
  • Process Maps
  • Process Map Levels
  • On the Ground Instructions (OTGIs)
  • Value Stream Maps
  • What is a Value Stream?
  • Creating the “As Is” VSM
  • Investigating and Understanding the Process
  • Headache Tablets: Value Stream Mapping
  • Creating a VSM: Process Borders Definition
  • Using Swim Lane Diagrams to Identify Logical Process Blocks
  • Process Boxes
  • VSM Metrics
  • Square Wave
  • Kaizen Burst
  • Creating an Improved Process
  • Layout Diagrams and Headache Tablets

Module 11: Improve Phase

  • Heijunka
  • Solutions Identified, Selected, Planned, and Implemented
  • Standardization and Documentation
  • Communications and Training

Module 12: Control Phase

  • Embed the change
  • Measure the gain
  • Close the project

Module 13: Role of the Black Belt

  • Black Belts’ Place in the Business
  • Black Belt Skill Set
  • Green Belts’ View of the World
  • Black Belts’ View of the World
  • How Industry Identifies Black Belts?
  • Who does the Black Belt Work with?
  • Case Study

Module 14: Black Belt DMAIC

  • How the Black Belt helps the Green Belt During DMAIC?
  • Measure Phase
  • DMAIC Programs
  • Governance

Module 15: Enterprise Risk Management

  • Risks Lie in Two Areas
  • Who Should Handle Risk?
  • DMAIC Risk
  • A view of Business Risk Management
  • Basic Risk Management Procedure
  • Business Risk Management in a Nutshell

Module 16: Physical Cell Design and Optimizing Flow

  • In a Nutshell
  • Task & Work Cells
  • Flow Improvement Objectives
  • Practical Layout Design

Module 17: Black Belt as a Trainer

  • Characteristics of Adult Learners
  • Three Common Learning Styles
  • Preparing the Training
  • Top Tips
  • Case Study

Module 18: Statistics Basics

  • Introduction and SPC Refresh
  • Common Terminology
  • Flow Improvement Objectives
  • Measuring Uncertainty
  • Minitab Run-through

Module 19: Process Capability

  • Process Capability: Review from Green Belt

Module 20: Hypotheses Tests

  • Introduction to Hypotheses Testing
  • Working with Hypotheses Tests
  • Hypothesis Test Roadmap
  • Anderson Darling Normality Test
  • To Open the Worksheet
  • The Results
  • Testing for Means
  • t-tests Consider More than Just the Means…
  • t-test Exercise
  • Z test
  • Testing for Medians
  • Where Could I Use Median Tests?
  • Median Hypothesis Tests
  • Testing for Standard Deviation (Variance)
  • Equal Variance Hypothesis Tests
  • Exercise: Test for Equal Variance
  • Interpreting the Results
  • Using Bartlett’s Method
  • Testing for Proportions and Percentages
  • Proportions and Percentages Hypothesis Tests

Module 21: Exercise Using Minitab’s – 2 Proportion Test

  • Scenario
  • Abbreviated Instructions
  • Reviewing the Results

Module 22: Exercise Using Minitab’s - Chi-Square Test

  • Scenario
  • Abbreviated Instructions
  • Interpreting the Results

Module 23: ANOVA

  • Required conditions for ANOVA
  • The ANOVA “family”
  • ANOVA Terminology
  • Hypotheses Tests and One-way ANOVAs
  • Exercise - One-way ANOVA
  • Exercise - Multi-way ANOVAs

Module 24: Data Collection Planning for Hypotheses Tests

  • General Points
  • Sample Size
  • How a Greater Sample Size Reduces Uncertainty?
  • Case Study

Module 25: Design of Experiments (DOE)

  • Overview of DOE
  • Where to Use Design of Experiments?
  • DOE Terminology (1)
  • Design of Experiments Flow Diagram
  • Walkthrough: SB Glass Co
  • Step 1: Investigate the Process
  • Step 2: Gather Data
  • Recording the Data: Building the Worksheet
  • Minitab Creates an Initial DOE Worksheet
  • Team Completes the Worksheet
  • Step 3: Analyze Data
  • Teams’ First Analysis of the Data
  • Minitab does its Stuff

Module 26: Probability Distributions

  • Overview
  • Normal Distribution
  • Binomial Distribution
  • Poisson
  • Exponential
  • Weibull

Module 27: Advanced Control Charts

  • Introduction and Refresher
  • Key Control Charts
  • Data Collection Planning for Control Charts

Module 28: Measurement System Analysis (MSA)

  • General overview
  • Key Metrics
  • Using Lean Metrics

Module 29: Lessons from Queue Theory

  • Overview
  • Understanding Gauge R&R
  • Minitab Walkthrough

Module 30: Lean Metrics

  • Modelling Queues
  • Psychology of Queuing

Show moredown

Who should attend this Lean Six Sigma Black Belt Course?

The Lean Six Sigma Black Belt Training Course is for everyone who is interested in Business Performance Improvement. This course will be more beneficial for the following professionals:

  • Senior Managers
  • Project Managers
  • Quality Managers
  • Process Improvement Specialists
  • Operations Directors
  • Continuous Improvement Managers
  • Supply Chain Managers
  • Manufacturing Engineers

Prerequisites of the Lean Six Sigma Black Belt Course

There are no prerequisites for the Lean Six Sigma Black Belt Course. However, you will need to make the below-mentioned minimal arrangements before the commencement of the course:

  • You will need a laptop with a copy of Minitab installed for the Black Belt section of the course
  • A 30-day trial version is available, and details of how to install this are included with your pre-course reading materials
  • Pre-install Minitab properly, as the 30 days must cover the duration of the Black Belt course (please note that Minitab is currently unavailable for Macs)

Lean Six Sigma Black Belt Course Overview

Lean Six Sigma is a methodology that combines the benefits of both Lean manufacturing and Six Sigma to improve performance by systematically removing waste and reducing variation. The Lean Six Sigma Black Belt Certification Course in the United States is an advanced level of training that equips professionals with the skills to lead and execute complex projects. Its relevance in today's fast-paced business environment is paramount, providing a structured approach to problem-solving and quality improvement.

Understanding Lean Six Sigma is crucial for professionals in the United States who aspire to excel in quality management, operational efficiency, and process improvement. The Lean Six Sigma Course is particularly vital for project managers, quality assurance engineers, and operational managers.

The 10-day training in the United States offered by the Knowledge Academy is an intensive and comprehensive program designed to empower delegates with the skills required for Lean Six Sigma Black Belt Certification online. This course facilitates in-depth understanding through practical exercises and real-world examples, enabling delegates to apply Lean Six Sigma principles effectively in their respective organizations.

Course Objectives:

  • To equip participants with advanced skills in Lean Six Sigma methodologies and tools
  • To enhance analytical and problem-solving abilities specific to quality management
  • To prepare delegates for leadership roles in project management and process improvement
  • To impart knowledge on effectively driving and implementing Lean Six Sigma projects
  • To develop proficiency in identifying, analyzing, and resolving operational inefficiencies
  • To provide comprehensive training for successful Lean Six Sigma Black Belt Certification

Upon completing this course in the United States, delegates will gain a competitive edge in their professional field. They will be able to lead complex projects, implement strategic improvements, and contribute significantly to their organization's success through efficient process management.

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What’s included in this Lean Six Sigma Black Belt Course?

  • Lean Six Sigma Yellow Belt Examination
  • Lean Six Sigma Green Belt Examination
  • Lean Six Sigma Black Belt Examination
  • World-Class Training Sessions from Experienced Instructors
  • Lean Six Sigma Black Belt Certificate
  • Digital Delegate Pack

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Lean Six Sigma Black Belt Qualification

The Knowledge Academy's Lean Six Sigma Black Belt training course is divided into two modules. The first module will teach the Lean Six Sigma Yellow Belt, which outlines the main components of Lean Six Sigma. The first module will also cover the Lean Six Sigma Green Belt, which builds upon knowledge acquired at the Yellow Belt level and introduces the Define, Measure, Analyze, Improve and Control (DMAIC) model. The second module will focus on the Black Belt itself. Delegates are required to take and pass the Lean Six Sigma Yellow, Green and Black Belt Examinations to be Awarded with the Lean Six Sigma Black Belt Qualification.

Lean Six Sigma Yellow Belt Exam information:

To achieve the Lean Six Sigma Yellow Belt, candidates will need to sit for an examination. The exam format is as follows: 

  • Question Type: Multiple Choice 
  • Total Questions: 40 
  • Pass Mark: 70%, or 28/40 Marks 
  • Duration: 60 Minutes

Delegates are required to attend the Lean Six Sigma Yellow Training Course before sitting this exam.

Lean Six Sigma Green Belt Examination information:

To achieve the Lean Six Sigma Green Belt, candidates will need to sit for an examination. The exam format is as follows: 

  • Question Type: Multiple Choice 
  • Total Questions: 30 
  • Total Marks: 85 Marks 
  • Pass Mark: 70%, or 60/85 Marks 
  • Duration: 120 Minutes

Lean Six Sigma Black Belt Examination information:

To achieve the Lean Six Sigma Black Belt, candidates will need to sit for an examination. The exam format is as follows: 

  • Question Type: Multiple Choice 
  • Total Questions: 25 
  • Total Marks: 50 Marks 
  • Pass Mark: 80%, or 40/50 Marks 
  • Duration: 90 Minutes 

Show moredown

Online Instructor-led (5 days)

Online Self-paced (40 hours)

Official Lean Six Sigma Black Belt Exam

Lean Six Sigma Black Belt Upgrade Course Outline

Module 1: Role of the Black Belt

  • Black Belts’ Place in the Business
  • Black Belt Skill Set
  • Green Belts’ View of the World
  • Black Belts’ View of the World
  • How the Industry Identifies Black Belts?
  • Who does the Black Belt Work with?
  • Case Study

Module 2: Black Belt DMAIC

  • How the Black Belt helps the Green Belt During DMAIC?
  • Measure Phase
  • DMAIC Programs
  • Governance

Module 3: Enterprise Risk Management

  • Risks Lie in Two Areas
  • Who Should Handle Risk?
  • DMAIC Risk
  • A view of Business Risk Management
  • Basic Risk Management Procedure
  • Business Risk Management in a Nutshell

Module 4: Physical Cell Design and Optimizing Flow

  • In a Nutshell
  • Task & Work Cells
  • Flow Improvement Objectives
  • Practical Layout Design

Module 5: Black Belt as a Trainer

  • Characteristics of Adult Learners
  • Three Common Learning Styles
  • Preparing the Training
  • Top Tips
  • Case Study

Module 6: Statistics Basics

  • Introduction and SPC Refresh
  • Common Terminology
  • Flow Improvement Objectives
  • Measuring Uncertainty
  • Minitab Run-through

Module 7: Process Capability

  • Process Capability: Review from Green Belt

Module 8: Hypotheses Tests

  • Introduction to Hypotheses Testing
  • Working with Hypotheses Tests
  • Hypothesis Test Roadmap
  • Anderson Darling Normality Test
  • To Open the Worksheet
  • The Results
  • Testing for Means
  • t-tests Consider More than Just the Means…
  • t-test Exercise
  • Z test
  • Testing for Medians
  • Where Could I Use Median Tests?
  • Median Hypothesis Tests
  • Testing for Standard Deviation (Variance)
  • Equal Variance Hypothesis Tests
  • Exercise: Test for Equal Variance
  • Interpreting the Results
  • Using Bartlett’s Method
  • Testing for Proportions and Percentages
  • Proportions and Percentages Hypothesis Tests

Module 9: Exercise Using Minitab’s – 2 Proportion Test

  • Scenario
  • Abbreviated Instructions
  • Reviewing the Results

Module 10: Exercise Using Minitab’s - Chi-Square Test

  • Scenario
  • Abbreviated Instructions
  • Interpreting the Results

Module 11: ANOVA

  • Required conditions for ANOVA
  • The ANOVA “family”
  • ANOVA Terminology
  • Hypotheses Tests and One-way ANOVAs
  • Exercise - One-way ANOVA
  • Exercise - Multi-way ANOVAs

Module 12: Data Collection Planning for Hypotheses Tests

  • General Points
  • Sample Size
  • How a Greater Sample Size Reduces Uncertainty?
  • Case Study

Module 13: Design of Experiments (DOE)

  • Overview of DOE
  • Where to Use Design of Experiments?
  • DOE Terminology (1)
  • Design of Experiments Flow Diagram
  • Walkthrough: SB Glass Co
  • Step 1: Investigate the Process
  • Step 2: Gather Data
  • Recording the Data: Building the Worksheet
  • Minitab Creates an Initial DOE Worksheet
  • Team Completes the Worksheet
  • Step 3: Analyze Data
  • Teams’ First Analysis of the Data
  • Minitab does its Stuff

Module 14: Probability Distributions

  • Overview
  • Normal Distribution
  • Binomial Distribution
  • Poisson
  • Exponential
  • Weibull

Module 15: Advanced Control Charts

  • Introduction and Refresher
  • Key Control Charts
  • Data Collection Planning for Control Charts

Module 16: Measurement System Analysis (MSA)

  • General overview
  • Key Metrics
  • Using Lean Metrics

Module 17: Lessons from Queue Theory

  • Overview
  • Understanding Gauge R&R
  • Minitab Walkthrough

Module 18: Lean Metrics

  • Modelling Queues
  • Psychology of Queuing

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Who should attend this Lean Six Sigma Black Belt Upgrade Course?

The Lean Six Sigma Black Belt Upgrade Training Course in the United States is designed for professionals who hold the Lean Six Sigma Green Belt training and Lean Six Sigma Yellow Belt and are looking to enhance their expertise with Lean Six Sigma and become certified Black Belt. This course can be more beneficial for the following professionals:

  • Lean Six Sigma Green Belt Certified Professionals
  • Project Managers
  • Quality Assurance Managers
  • Senior Process Improvement Specialists
  • Operations Managers
  • Continuous Improvement Leaders
  • Experienced Data Analysts

Prerequisites of the Lean Six Sigma Black Belt Upgrade Course

Delegates must hold the Lean Six Green Belt Certificate to attend this course.

  • You will also need a laptop with a copy of Minitab or later installed
  • A 30-day version is available, so details of how to install this will feature in your pre-course package
  • Make sure to pre-install Minitab properly, as the 30 days must cover the duration of the Black Belt course (please note that Minitab is currently unavailable for Macs)

Lean Six Sigma Black Belt Upgrade Course Overview

Unlock excellence with our comprehensive Lean Six Sigma Black Belt Upgrade Course in the United States, a pivotal extension of our acclaimed Lean Six Sigma Certification program. In today's dynamic business landscape, where operational efficiency is paramount, this course becomes a beacon of advanced learning in process optimization and organizational excellence.

Professionals in roles ranging from project managers and process improvement specialists to quality assurance professionals in the United States find this upgrade essential for career progression. The Black Belt level not only signifies an in-depth understanding of Lean Six Sigma but also denotes leadership capabilities in spearheading transformative initiatives within an organization.

The Knowledge Academy's 5-day training in the United States offers a laser-focused approach to Black Belt level intricacies, providing practical insights into advanced problem-solving, data-driven decision-making, and effective leadership. Delivered by seasoned industry experts, the course ensures that delegates not only grasp theoretical concepts but also gain hands-on experience in applying Lean Six Sigma principles to real-world scenarios.

Course Objectives:

  • To deepen understanding of advanced Lean Six Sigma principles
  • To refine Black Belt skills in process optimization and waste reduction
  • To enhance data analytics proficiency for informed decision-making
  • To empower delegates in leading complex improvement projects
  • To provide insights into advanced problem-solving methodologies
  • To prepare professionals for elevated roles in Lean Six Sigma implementation

Upon completion, delegates in the United States emerge not just as certified Black Belts but as strategic assets to their organizations, armed with the skills and knowledge needed to drive impactful Lean Six Sigma initiatives, setting the stage for their continued success in the realm of process excellence.

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What’s included in this Lean Six Sigma Black Belt Upgrade Course?

  • Lean Six Sigma Black Belt Upgrade Examination
  • World-Class Training Sessions from Experienced Instructors
  • Lean Six Sigma Black Belt Upgrade Certificate
  • Digital Delegate Pack

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Lean Six Sigma Black Belt Qualification

This Lean Six Sigma Black Belt Upgrade course is designed for Lean Six Sigma Green Belt certification holders who wish to upgrade to the Black Belt. The Black Belt is a highly sought-after certification, which demonstrates Lean Six Sigma expertise and individual ability to control and guide business development projects using the Define, Measure, Analyze, Improve and Control (DMAIC) model.

Lean Six Sigma Black Belt Examination information:

To achieve the Lean Six Sigma Black Belt, candidates will need to sit for an examination. The exam format is as follows: 

  • Question Type: Multiple Choice 
  • Total Questions: 25 
  • Total Marks: 50 Marks 
  • Pass Mark: 80%, or 40/50 Marks 
  • Duration: 90 Minutes 

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Online Instructor-led (15 days)

Online Self-paced (120 hours)

Official Lean Six Sigma Master Black Belt (MBB) Examination

Lean Six Sigma Master Black Belt Course Outline

Module 1: Understanding Lean Six Sigma Advanced Roles

  • Role of the Black Belt
  • Role of the Master Black Belt
  • Board Level Champion

Module 2: Leadership

  • Why?
  • Who do you Lead?
  • Leadership and Trust
  • Leadership Style
  • The Goals of Lean 6 Sigma Leaders
  • Gemba
  • Principles of Lean Leadership
  • The Key Leadership Behaviours
  • Leadership Styles

Module 3: Formal 5Ys

  • Reminder - What We Learned in Yellow Belt
  • Proportional Response
  • 5Y Workshop
  • 5Y Champion
  • Black Belt Perspective

Module 4: TPS, the Toyota way, and the 4Ps

  • Introduction
  • The 4Ps
  • The 14 Principles

Module 5: Visualizing & Controlling Processes Through Kanban

  • WIP
  • TOC
  • Kanban in the Office
  • Kamishibai Boards

Module 6: Total Productive Maintenance (TPM)

  • Introduction to TPM
  • A Six Step Implementation Framework

Module 7: Formal Kaizen

  • Understanding Kaizen
  • Kaizen Events: Preparation
  • Kaizen Events: Pre-Kaizen
  • Kaizen Events: Implementation
  • Kaizen Events: Follow up

Module 8: Effective Meeting Management

  • Overview
  • Group Discussion: Why Do Meetings Go Bad?
  • What are Meetings Trying to Achieve?
  • Prerequisites for Effective Meetings
  • Black Belt Perspective

Module 9: Making the Case for Lean 6 Sigma

  • The Cost of Quality (COQ)
  • The Financial Benefit of a High Process Sigma
  • Maximizing Intangible Resources
  • The Other Benefits of a Lean 6 Sigma Culture
  • The Business Case for Lean 6 Sigma

Module 10: Dynamics of Change

  • Business Models
  • Evaluating Business Maturity
  • Combating Resistance

Module 11: Strategy for Black Belts

  • What is Business Strategy?
  • Key Stakeholders
  • Value Propositions
  • Capabilities & Core Competencies
  • Resources
  • Communicating the Strategy

Module 12: Developing a Lean Thinking Culture

  • Initialization: Getting Started
  • Possible Approaches
  • Developing the L6S Culture

Module 13: Lean Start-up

  • Introduction
  • Models of growth
  • Strategy in a Lean Start-up
  • Validated Learning & Innovation Accounting
  • Testing Techniques
  • Pivots

Module 14: Controlling Projects & Design for Six Sigma

  • Elements of Project Management
  • Popular Methodologies
  • Some Common Tools

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Who should attend this Lean Six Sigma Master Black Belt (MBB) Course?

The Lean Six Sigma Master Black Belt Certification Training Course in the United States is designed for professionals who hold the Lean Six Sigma Black Belt Certificate and are looking to attain the highest level of expertise in Lean Six Sigma. The professionals who can benefit from this course include:

  • Lean Six Sigma Black Belt Certified Professionals
  • Experienced Process Improvement Practitioners
  • Quality Assurance Professionals
  • Continuous Improvement Experts
  • Senior Project Managers
  • Operations Directors
  • Senior Consultants

Prerequisites of the Lean Six Sigma Master Black Belt (MBB) Course

To attend the Lean Six Sigma Master Black Belt Certification Course, delegates must have achieved a valid Lean Six Sigma Black Belt Certification. Also,

  • Delegates will need to install Minitab on a laptop that they need to bring to the training course
  • A 30-day trial version is available, so instructions on how to install this program will be in your pre-course package
  • Pre-install Minitab correctly so that you have it for the duration of the training course (please note Minitab is not available on Macs)
  • Delegates should expect to engage in 2-3 hours of work per evening, which will consist of research, exercises, and revision

Lean Six Sigma Master Black Belt (MBB) Course Overview

In the realm of operational excellence, Lean Six Sigma stands as a formidable methodology. The Lean Six Sigma Master Black Belt Certification in the United States is a pinnacle achievement, signifying mastery in optimizing processes for efficiency and quality improvement.

Professionals across industries in the United States, especially in management and quality control, should aim to master Lean Six Sigma. This certification is paramount for those seeking to lead transformative initiatives and drive continuous improvement in organizational processes.

Our 15-day training in the United States by the Knowledge Academy equips delegates with advanced Lean and Six Sigma techniques. Through interactive sessions and practical insights, participants will gain the expertise needed to lead complex problem-solving initiatives and strategically enhance operational performance.

Course Objectives:

  • To master advanced Lean and Six Sigma methodologies
  • To lead organizational excellence initiatives
  • To drive continuous improvement across diverse business processes
  • To optimize operations for peak efficiency
  • To enhance problem-solving skills in complex scenarios
  • To strategically apply Lean Six Sigma principles to diverse industries

Upon completion, delegates in the United States will possess the skills to lead transformative initiatives, optimize operations, and drive continuous improvement, making a significant impact on organizational efficiency and effectiveness.

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What’s included in this Lean Six Sigma Master Black Belt (MBB) Course?

  • Lean Six Sigma Yellow Belt Examination
  • Lean Six Sigma Green Belt Examination
  • Lean Six Sigma Black Belt Examination
  • Lean Six Sigma Master Black Belt Examination
  • World-Class Training Sessions from Experienced Instructors
  • Lean Six Sigma Master Black Belt Certificate
  • Digital Delegate Pack

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Lean Six Sigma Master Black Belt Qualification

This course and exam has been designed for delegates who have passed Six Sigma Black Belt and wish to build on their knowledge to become Six Sigma experts. During the course, you will work with case studies and learn how to respond to typical challenges which MBBs see in their working lives. Six Sigma Master Black Belt is a much sought-after qualification for experienced Six Sigma Black Belts looking to learn how to lead multiple Six Sigma teams.

Lean Six Sigma Yellow Belt Exam information:

To achieve the Lean Six Sigma Yellow Belt, candidates will need to sit for an examination. The exam format is as follows: 

  • Question Type: Multiple Choice 
  • Total Questions: 30 
  • Total Marks: 85 Marks 
  • Pass Mark: 70%, or 60/85 Marks 
  • Duration: 120 Minutes
  • Open Book/ Closed Book: Open Book

Lean Six Sigma Green Belt Exam information:

To achieve the Lean Six Sigma Green Belt, candidates will need to sit for an examination. The exam format is as follows: 

  • Question Type: Multiple Choice 
  • Total Questions: 30 
  • Total Marks: 85 Marks 
  • Pass Mark: 70%, or 60/85 Marks 
  • Duration: 120 Minutes
  • Open Book/ Closed Book: Open Book

Lean Six Sigma Black Belt Exam information:

To achieve the Lean Six Sigma Black Belt, candidates will need to sit for an examination. The exam format is as follows: 

  • Question Type: Multiple Choice 
  • Total Questions: 25 
  • Total Marks: 50 Marks 
  • Pass Mark: 80%, or 40/50 Marks 
  • Duration: 90 Minutes 
  • Open Book/ Closed Book: Open Book

Lean Six Sigma Master Black Belt Exam information:

To achieve the Lean Six Sigma Master Black Belt (MBB), candidates will need to sit for an examination. The exam format is as follows: 

  • Question Type: Multiple Choice 
  • Total Questions: 25 
  • Total Marks: 50 Marks 
  • Pass Mark: 70%, or 35/50 Marks 
  • Duration: 90 Minutes 
  • Open Book/ Closed Book: Open Book

Show moredown

Online Instructor-led (5 days)

Online Self-paced (40 hours)

Official Lean Six Sigma Master Black Belt (MBB) Examination

Lean Six Sigma Master Black Belt Course Outline

Module 1: Role of the Black Belt

  • Black Belt Major Areas of Responsibility
  • How the Black Belt Helps the Green Belt During DMAIC?
  • Control Frameworks
  • Collecting Data

Module 2: Lean Management and Cell Theory

  • Role of the Lean Manager
  • Work Cells
  • High Performing Teams (HPTs)
  • Rapid Action Teams RATs
  • Visual Management
  • Bruce Tuckman’s Group Development Model
  • Emotional Cycle of Change (ECOC)
  • Personality Styles
  • Dealing with Resistance

Module 3: Project Selection Using PPI

  • Selecting Improvement Projects
  • Possible Improvement Projects
  • Introduction to Advanced Statistics
  • What Upsets Customers?
  • Aim of Statistical Modelling
  • Significance

Module 4: Language of Statistics

  • Statistics Basics
  • Descriptive and Inferential Statistics
  • Qualitative and Quantitative Data
  • Black Belt Data Types
  • Parametric and Non-Parametric Distributions
  • Population Parameters Vs Sample Statistics
  • Finding Correct Test Results
  • How Big Should my Random Sample Be?
  • Quadrats
  • Calculating the Random Sample Size
  • Top Level Road Map for Statistical Tests
  • Basic Process Improvement Methodology

Module 5: Statistics Basics: Measuring Uncertainty and Measure Phase

  • Probability (“p”)
  • Margin of Error
  • Confidence Interval
  • Degrees of Freedom
  • A Two-Step Measure Phase
  • Building the Data Collection Plan

Module 6: Statistics Basics: Minitab Run Through

  • Minitab 16 and 17 Interface
  • Example of Using Minitab to Create a Control Chart

Module 7: Distributions

  • Overview
  • Z Distribution
  • Binomial Distribution
  • Other Distributions

Module 8: Introduction to Hypotheses Testing

  • Hypotheses
  • Hypotheses Testing
  • Type I and Type II Errors
  • Values Used by Minitab

Module 9: Design of Experiments (DOE)

  • Overview of DOE
  • Where to Use Design of Experiments?
  • Factorial Approach to Designed Experiments
  • Design of Experiments Flow Diagram

Module 10: Advanced Control Charts

  • Overview
  • How to Use Control Charts?
  • What Does “Out of Control” Mean?
  • How Control Charts Differ?
  • Calculating Initial Control Limits
  • Combining Charts and Practical Control Charts
  • Control Chart Roadmap
  • Individual and Moving Range Charts
  • Configuring the Control Chart
  • X-Bar, R, and S Charts
  • Why is it a Good Idea to Chart Both Mean and Variance?
  • U, C, and P Charts

Module 11: Data Collection Planning

  • Sampling Frequency
  • Cyclic Patterns
  • When to Consider I-MR Charts?
  • When to Consider R and S Chart?
  • Sub Group/Sample Sizes
  • Control Chart

Module 12: Lean Metrics

  • Control Chart
  • OEE and TEPP
  • Dock to Dock Time
  • Build to Schedule
  • Order Fulfilment Metrics
  • Completed Orders Metrics
  • Delivery Metrics
  • Warranty Metrics
  • Customer Feedback Metrics

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Who should attend this Lean Six Sigma Master Black Belt Upgrade Training Course?

A Lean Six Sigma Master Black Belt Upgrade course in the United States is a training program designed for individuals who already have a Lean Six Sigma Black Belt certification and want to advance their skills and knowledge to the Master Black Belt level. This course will benefit the following professionals:

  • Operations Managers
  • Quality Managers
  • Engineers
  • Data Analysts
  • Project Managers
  • Business Analysts
  • Customer Service Representatives

Prerequisites of the Lean Six Sigma Master Black Belt Upgrade Training Course

It is required that delegates have previously attained the Lean Six Sigma Black Belt qualification to register in this course.

Lean Six Sigma Master Black Belt Upgrade Course Overview

In today's dynamic business landscape, mastering Lean Six Sigma Certification in the United States is indispensable for professionals striving for operational excellence and continual improvement. As industries evolve, the demand for advanced Lean Six Sigma expertise becomes paramount, making this upgrade a strategic investment.

For professionals in the United States involved in project management, quality control, or those leading process improvement initiatives, a robust understanding of Lean Six Sigma is not just beneficial but crucial. The Master Black Belt level goes beyond basic application, making it indispensable for those aiming to drive strategic initiatives, influence organizational change, and achieve sustainable success.

This 5-day training in the United States by the Knowledge Academy serves as a catalyst for professionals aspiring to reach the zenith of Lean Six Sigma mastery. Through interactive sessions and practical insights, delegates will delve into advanced techniques, refine their analytical skills, and gain leadership strategies to navigate complex Lean Six Sigma projects successfully. Elevate your expertise, drive impactful change, and lead with confidence through the Lean Six Sigma Master Black Belt Upgrade.

Course Objectives:

  • To deepen understanding of advanced Lean Six Sigma methodologies
  • To refine skills in data analysis for effective decision-making
  • To empower professionals to drive continuous improvement initiatives
  • To enhance problem-solving mastery in complex scenarios
  • To provide insights on leadership strategies in Lean Six Sigma projects
  • To facilitate hands-on application of advanced Lean Six Sigma tools

Upon completion, delegates in the United States will possess an elevated proficiency in Lean Six Sigma, enabling them to lead with precision, drive organizational excellence, and make impactful contributions to their respective fields.

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What’s included in this Lean Six Sigma Master Black Belt Upgrade Training Course?

  • Lean Six Sigma Master Black Belt Upgrade Training Exam
  • World-Class Training Sessions from Experienced Instructors
  • Lean Six Sigma Master Black Belt Upgrade Certificate
  • Digital Delegate Pack

Show moredown

Lean Six Sigma Master Black Belt Qualification

This course and exam has been designed for delegates who have passed Six Sigma Black Belt and wish to build on their knowledge to become Six Sigma experts. During the course, you will work with case studies and learn how to respond to typical challenges which MBBs see in their working lives. Six Sigma Master Black Belt is a much sought-after qualification for experienced Six Sigma Black Belts looking to learn how to lead multiple Six Sigma teams.

Lean Six Sigma Yellow Belt Exam information:

To achieve the Lean Six Sigma Yellow Belt, candidates will need to sit for an examination. The exam format is as follows: 

  • Question Type: Multiple Choice 
  • Total Questions: 30 
  • Total Marks: 85 Marks 
  • Pass Mark: 70%, or 60/85 Marks 
  • Duration: 120 Minutes
  • Open Book/ Closed Book: Open Book

Lean Six Sigma Green Belt Exam information:

To achieve the Lean Six Sigma Green Belt, candidates will need to sit for an examination. The exam format is as follows: 

  • Question Type: Multiple Choice 
  • Total Questions: 30 
  • Total Marks: 85 Marks 
  • Pass Mark: 70%, or 60/85 Marks 
  • Duration: 120 Minutes
  • Open Book/ Closed Book: Open Book

Lean Six Sigma Black Belt Exam information:

To achieve the Lean Six Sigma Black Belt, candidates will need to sit for an examination. The exam format is as follows: 

  • Question Type: Multiple Choice 
  • Total Questions: 25 
  • Total Marks: 50 Marks 
  • Pass Mark: 80%, or 40/50 Marks 
  • Duration: 90 Minutes 
  • Open Book/ Closed Book: Open Book

Lean Six Sigma Master Black Belt Exam information:

To achieve the Lean Six Sigma Master Black Belt (MBB), candidates will need to sit for an examination. The exam format is as follows: 

  • Question Type: Multiple Choice 
  • Total Questions: 25 
  • Total Marks: 50 Marks 
  • Pass Mark: 70%, or 35/50 Marks 
  • Duration: 90 Minutes 
  • Open Book/ Closed Book: Open Book

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Not sure which course to choose?

Speak to a training expert for advice if you are unsure of what course is right for you. Give us a call on +1 7204454674 or Inquire.

Package deals for Lean Six Sigma Certification Training

Our training experts have compiled a range of course packages on a variety of categories in Lean Six Sigma Certification Training, to boost your career. The packages consist of the best possible qualifications with Lean Six Sigma Certification Training, and allows you to purchase multiple courses at a discounted rate.

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Lean Six Sigma Certification Training FAQs

Lean Six Sigma Training is a comprehensive program designed to equip professionals with the skills and methodologies to enhance organizational efficiency and drive continuous improvement. It combines the principles of Lean and Six Sigma, emphasizing waste reduction and process optimization.
There are no formal prerequisites to attend this Online Lean Six Sigma Training.
Lean Six Sigma Training offers numerous benefits, including improved problem-solving abilities, enhanced decision-making through data analysis, increased efficiency, and a globally recognized credential that enhances career prospects across industries.
Yes, we provide 24/7 support for our Lean Six Sigma Certification Course, ensuring that participants receive assistance and guidance whenever needed, creating a seamless learning experience.
The duration of these Lean Six Sigma Courses spans across 1 to 15 days.
Yes, self-paced Lean Six Sigma Training Courses are available, allowing participants to study at their own convenience and progress through the material at a pace that suits their individual learning preferences.
A Lean Six Sigma Certification opens doors to a range of roles, including Process Improvement Specialist, Project Manager, Quality Manager, Operations Manager, and more. It is highly valued in industries striving for operational excellence.
Yes, we offer corporate training for Lean Six Sigma, tailored to meet the specific needs of organizations aiming to enhance efficiency, reduce waste, and foster a culture of continuous improvement.
In a Lean Six Sigma Course, participants will learn advanced problem-solving techniques, statistical analysis, process improvement methodologies, and leadership strategies crucial for driving organizational excellence.
Professionals from various backgrounds, including project managers, quality professionals, business analysts, and those involved in process improvement initiatives, will benefit from attending this Lean Six Sigma Course.
For any issues accessing Lean Six Sigma Courses, please reach out to our dedicated support team via email for prompt assistance and resolution.
The Knowledge Academy is the Leading global training provider for Lean Six Sigma Certification Training.
The training fees for Lean Six Sigma Certification Training in the United States starts from $3195.
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