Introduction to Lean Overview

Introduction to Lean Course Outline

Module 1: What is Lean?

  • Introduction to Lean
  • Lean in a Nutshell
  • Lean Temple
  • Fables and Facts
  • What Lean Should Look Like?
  • Lean Thinking can Transform Business
  • Lean is Not Just for Manufacturing
  • What is Changing at Service Companies?
  • Origins of Lean
  • Customers, Processes, and Waste
  • What are Customers?
  • Anatomy of a Process
  • Who Wants the Outputs?
  • Tension Between the VOB and VOC
  • Meaning of Value
  • Path to Value
  • Dealing with Values
  • Seven Wastes (Muda) of Lean
  • Introducing Lean Methodologies
  • Lean Principles
  • 3Cs
  • Key Lean Metrics

Module 2: One Sentence Expert

  • Gemba (The Real Place)
  • Gemba Tools
  • Kaizen
  • Hoshin Kanri (Policy Deployment)
  • Jidoka (Autonomation)
  • Just in Time (JIT)
  • Six Big Losses
  • 5S and the Steps of 5S
  • What is Poka Yoke?
  • Single Minute Exchange of Dies (SMED)
  • Total Productive Maintenance (TPM)
  • Standardized Work
  • On the Ground Instructions (OTGIs)
  • Visual Factory
  • Value Stream Mapping
  • Headache Tablets: Value Stream Mapping (“As Is Example)

Module 3: Case for Lean

  • Cost of Poor Quality
  • Iceberg Theory
  • Identifying Hidden Costs
  • Benefits of a Simple Lean Project
  • Categories Associated with the Cost of Poor Quality
  • In Practice it’s a Balancing Act
  • Setting up Lean Thinking in Business
  • Costs of Adoption
  • Prerequisites and Essential Requirements
  • Timeframes

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Who should attend this Introduction to Lean Course?

This Introduction to Lean Training Course in the United States is a beginner-level course which is designed to help professionals adopt Lean methodologies and Lean thinking. This course will be beneficial for the following professionals:

  • Managers and Supervisors
  • Process Improvement Specialists
  • Operations Managers
  • Quality Control Personnel
  • Supply Chain Professionals
  • Project Managers
  • Continuous Improvement Enthusiasts

Prerequisites of the Introduction to Lean Course

There are no formal prerequisites to attend this Introduction to Lean Training Course.

Introduction to Lean Course Overview

This course in the United States offers a foundational understanding of Lean principles, emphasizing efficiency, waste reduction, and continuous improvement in organizational processes. It introduces delegates to the core concepts of Lean thinking and its relevance in optimizing workflows across various industries. This course provides a fundamental overview of Lean methodologies and their potential to revolutionize operational effectiveness.

Professionals aiming to enhance operational efficiency, minimize waste, and drive continuous improvement within their organizations should prioritize mastering Lean principles. Individuals in management, manufacturing, supply chain, healthcare, and service sectors benefit significantly from understanding Lean methodologies. Mastery of Lean equips professionals in the United States to identify inefficiencies, streamline operations, and foster a culture of improvement.

The Knowledge Academy’s comprehensive 1-day course in the United States equips delegates with essential knowledge and practical tools to implement Lean principles. Delegates will gain insights into Lean concepts, such as value stream mapping, waste identification, and process optimization. Through interactive sessions and case studies, delegates will learn to apply Lean methodologies in real-world scenarios.

Course Objectives

  • To introduce delegates to the fundamental principles of Lean thinking
  • To provide insights into waste reduction and process optimization through Lean methodologies
  • To equip delegates with practical tools for identifying and eliminating inefficiencies
  • To demonstrate the application of Lean concepts through real-world case studies
  • To foster a mindset of continuous improvement within organizational processes
  • To empower professionals to initiate Lean practices within their respective industries

Upon completing this Lean Course in the United States, delegates will possess a fundamental understanding of Lean principles, enabling them to identify inefficiencies and implement Lean methodologies within their organizations. They'll be equipped to drive operational efficiency, minimize waste, and encourage a culture of continuous improvement.

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What’s included in this Introduction to Lean Course?

  • World-Class Training Sessions from Experienced Instructors
  • Introduction to Lean Certificate
  • Digital Delegate Pack

 

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Why choose us

Ways to take this course

Experience live, interactive learning from home with The Knowledge Academy's Online Instructor-led Introduction to Lean. Engage directly with expert instructors, mirroring the classroom schedule for a comprehensive learning journey. Enjoy the convenience of virtual learning without compromising on the quality of interaction.

Unlock your potential with The Knowledge Academy's Introduction to Lean, accessible anytime, anywhere on any device. Enjoy 90 days of online course access, extendable upon request, and benefit from the support of our expert trainers. Elevate your skills at your own pace with our Online Self-paced sessions.

What our customers are saying

Introduction to Lean FAQs

Lean Fundamentals involve principles and methodologies to maximize value while minimizing waste in processes. It emphasizes continuous improvement, respect for people, and customer focus. Lean techniques streamline operations for efficiency and quality enhancement.
Lean Fundamentals Training is crucial for organizations to optimize processes, reduce waste, and enhance efficiency. It enables employees to apply Lean principles effectively, fostering continuous improvement and competitive advantage in the industry.
The Lean Fundamentals Course equips individuals with essential principles to streamline processes, reduce waste, and enhance efficiency. Delegates learn valuable skills in problem-solving, teamwork, and continuous improvement, vital for organizational success and professional development.
There are no formal prerequisites to attend this Introduction to Lean Training Course.
The Lean Fundamentals Certification consists of three levels of difficulty: Foundation, Intermediate, and Advanced. These levels progressively delve deeper into lean principles and methodologies, providing comprehensive understanding and expertise in lean management practices.
This course is a 1-day training course, during which delegates participate in intensive learning sessions that cover various course topics.
This Lean Fundamentals for beginners course is ideal for individuals new to Lean methodologies seeking to enhance their understanding of waste reduction, process optimization, and continuous improvement. It's perfect for professionals across various industries aiming to boost efficiency and productivity.
In this training course, delegates will have 1-day intensive training with our experienced instructors, a digital delegate pack consisting of important notes related to this course, and a certificate after course completion.
The Knowledge Academy provides flexible self-paced training for this course. Self-paced training is beneficial for individuals who have an independent learning style and wish to study at their own pace and convenience.
Completing a Lean Fundamentals Course can qualify you for roles such as Lean Six Sigma Specialist, Process Improvement Analyst, Quality Assurance Manager, Operations Manager, and Continuous Improvement Consultant, enhancing efficiency and reducing waste in various industries.
Yes. The Knowledge Academy offers 24/7 support for delegates before, during, and after this course. Our customer support team is available to assist and promptly resolve any issues you may encounter.
Yes, we provide corporate training for this course, tailored to fit your organization's requirements.
In a Lean Fundamentals Course, you'll learn principles and methodologies for streamlining processes, eliminating waste, and improving efficiency in various industries. Topics include value stream mapping, Kaizen, 5S, and continuous improvement strategies to enhance organizational performance.
If you face any issues in accessing the course materials, then you can reach out to our customer support team who will provide you with quick assistance to resolve the issue.
The training fees for Introduction to Lean certification in the United States starts from $1295
The Knowledge Academy is the Leading global training provider for Introduction to Lean.
Please see our Lean Training courses available in the United States
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Flexible delivery methods are available depending on your learning style.

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High quality resources

Resources are included for a comprehensive learning experience.

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"Really good course and well organised. Trainer was great with a sense of humour - his experience allowed a free flowing course, structured to help you gain as much information & relevant experience whilst helping prepare you for the exam"

Joshua Davies, Thames Water

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