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Certified Lean Foundation & Practitioner

Johannesburg

Certified Lean Foundation and Practitioner in Johannesburg explores core Lean principles and methodologies. Learners will develop skills on how to eliminate waste, improve processes, enhance efficiency, and apply Lean tools to drive continuous improvement and operational excellence.

Gain an understanding of Lean Process Mapping
Learn about Lean 8 Wastes Training
Understand Lean Problem Solving

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Certified Lean Foundation & Practitioner Overview

Course syllabus

Who it’s for

What’s included

Exams

FAQs

Certified Lean Foundation and Practitioner Course Outline

Module 1: About Lean

Path to Value
Key Lean Terms and Concepts
Gemba Walk

Module 2: Five Steps of Lean Thinking

Process Stapling
Lean Temple

Module 3: Customers, Processes, and Waste

What are Customers?
What is a Process?
Tension Between VOB and VOC
What Do We Mean by Value?
Path to Value
Dealing with Values
Eight Wastes of Lean

Module 4: Key Lean Metrics

Introduction to Key Lean Metrics
Tools and Techniques
Spaghetti (Movement/Transportation) Diagrams
Measles Charts
Lean Triad
5S
What is of 5S
Steps of 5S
What is Poka Yoke
Two Main Types of Poka Yoke
What is SMED?
Employing SMED Will Enable You to…
How SMED Looks Like?
Voice of Customer (VOC)
Customer Segmentation
Four Steps of VOC Methodology and Tools
- Identify Customers
- Gather Customer Information
- Analyse Customer Information
- Determine Customer Needs
Customer Segmentation
SIPOC
CSandF Web Fulfilment SIPOC
VOC Step Two: Gather Customer Information
VOC Step Three: Analyse Customer Information
Affinity Diagrams
Overview of the Kano Model
Kano Model
Kano Analysis: Budget TV 2012
VOC Step Four: Determine Customer Needs
Identifying the Requirements
What is a Critical to Quality (CTQ)?
Common Terminology
Identifying the Root Cause
Five Whys
Root Cause Analysis (Fishbone)
Reverse Fishbone
Control Frameworks
Three C’s
Eight Ds
Plan Do Check Act
Introduction to Kaizen
Kaizen
Kaizen Philosophy
Kaizen Events
Formal Kaizen Roles and Process

Module 5: Managing and Building Lean Teams

Managing Teams
Lean Teams
Features of Lean Teams
High Performing Teams (HPT)
High Performance Challenge
Contrasting Team Structures
Managing Progress and Demonstrating Control
Kanban Board
MoSCoW Prioritisation
Daily Stand-Ups
Managing Teams
Work Cells
Lean Management
Self-Managed Team Philosophy
Lean Manager and the Self-Managed Team
Personality Styles
High Performing Teams (HPT)
Autonomous HPTs
High Performance Challenge

Module 6: Problem-Solving

Problem Solving
Problem Solving Framework
A Seven-Step Problem Solving Methodology
Prioritisation Tools
- Pay-off matrices
- Weighting through voting
- Weighting with evaluation criteria
- Pugh Matrix

Module 7: Visual Management

Introduction to Visual Management
Guidelines for Visual Management

Module 8: Advanced VOC

Advanced Intelligence Methods
Ways of Gathering the VOC
Intelligence Gathering: Top Tips
Critical to Quality Trees
- Steps to Creating a CTQ Tree

Module 9: Lean Metrics

Metrics
Measures and Targets
A Reminder: Fundamental Lean Metrics
Metrics Drive Behaviour
Traditional Vs Lean Metrics
Choosing the Right Metrics
Things to Consider When Selecting Metrics
Useful Metrics
First and Second Project Metrics
Metrics and Measures Roadmap

Module 10: Process Measurement

What are Lean Process Measurements?
Two Level Measures
Four Sub-Metrics
Availability
Quality
Performance
Loading
Calculating OEE and TEPP
OEE is Not a Magic Number
First Time Quality
Rolled Throughput Yield (RTY)
Work in Progress
Completed Orders Metrics
Delivery Metrics
Warranty Metrics
Customer Feedback Metrics
Reporting Metrics
Aims of Data Collection
Key Performance Indicators
Process Measurement Points
List of Criteria for a Good Measure
Gauge R and R
Measurement System Resolution
Brief Description of Data Collection Planning
Five Steps of Data Collection Process
Data Collection Sheet
Frequency and Sample Size
Evolving Your Data Collection Plan

Module 11: Total Productive Maintenance

TPM in a Nutshell
What is TPM?
TPM: Goals
Why is TPM Needed?
Benefits of TPM
TPM: What to Focus On?
TPM: Where Should it be Applied?
TPM Maturity Levels
TPM Health Check
Implementation Structure of TPM
Establish Infrastructure
Eliminate Top Issues
Training
Conduct Autonomous
Conduct Planned Maintenance
Design Maintenance Prevention

Module 12: Process Levelling (Heijunka)

Heijunka
Heijunka in a Nutshell
Process Levelling Overview
Production Levelling
Demand Levelling
Sequencing
Sequencing Concepts
Single Piece Flow
First in First Out
Pull
Kanban
Three-Bin System
Kanban Operation Rules
Andon
Process Levelling
Resource Scheduling
Theory of Constraints
TOC Process
Other Techniques to Enable Level Scheduling
Process Levelling in the Office
What is the Minimum Cycle Time for a Form?
Putting it All Together
Lean Office: How it Was?
Purchasing Department: After Laen
The Lean Office: Putting it All Together

Module 13: Value Stream Mapping

Value Stream Terminology
Process Maps
Swim Lanes
Typical Process Map Contests
Value Stream Maps
Headache Tablets: Value Stream Mapping
Process Maps
Process Map Levels
On the Ground Instructions (OTGIs)
What is a Value Stream?
Creating the “As Is” VSM
Investigating and Understanding the Process
Headache Tablets: Value Stream Mapping
Creating a VSM: Process Borders Definition
Process Boxes
Useful VSM Metrics
Square Wave
Creating an Improved Process
Steps for Building a Value Stream Map
Action Plans
Identifying Priorities: Effort/Impact Grid

Who Should Attend this Certified Lean Foundation & Practitioner Course?

This Certified Lean Foundation & Practitioner Training Course is designed to provide delegates with a comprehensive understanding of Lean principles and methodologies. The Certified Lean Foundation & Practitioner Course can be beneficial for the following professionals:

Project Managers
Lean Practitioners
Senior Managers
Frontline Employees
Operational Staff
Quality Control Professionals
Supply Chain and Logistics Personnel

Prerequisites of the Certified Lean Foundation and Practitioner Course

There are no formal prerequisites for this Certified Lean Foundation & Practitioner Training Course. However, a basic understanding of Lean principles can be beneficial.

Certified Lean Foundation and Practitioner Course Overview

Certified Lean Foundation and Practitioner Training introduces core and advanced Lean principles that improve efficiency and reduce waste. It explains how Lean methods streamline processes, boost productivity, and support organisational excellence across industries.

This training supports professionals seeking to master Lean and drive continuous improvement across organisations. It builds the ability to enhance operational efficiency, improve quality, and support sustainable business growth across project, quality, and operations-focused roles.

This 2-Day course offered by The Knowledge Academy enables delegates to apply Lean methods with confidence. Through focused learning and practical activities, delegates gain the skills to identify waste, implement improvements, and lead Lean initiatives effectively.

Certified Lean Foundation and Practitioner Course Objectives

To comprehend the fundamental principles and concepts of Lean methodologies
To identify and analyse waste in processes and implement Lean strategies for waste reduction
To gain proficiency in Lean tools and techniques for process optimisation
To apply Lean thinking and problem-solving methodologies in real-world scenarios
To empower professionals to drive efficiency and enhance operational performance using Lean principles

Upon completing Certified Lean Foundation & Practitioner Course, delegates will acquire practical expertise in Lean methodologies, enabling them to lead process improvement initiatives effectively. This proficiency will elevate their professional capabilities and position them as valuable assets to their organisations.

What’s Included in this Certified Lean Foundation & Practitioner Course?

Certified Lean Foundation & Practitioner Examination
World-Class Training Sessions from Experienced Instructors
Certified Lean Foundation & Practitioner Certificate
Digital Delegate Pack

Certified Lean Foundation Exam Information

To achieve the Certified Lean Foundation, candidates will need to sit for an examination. The exam format is as follows:

Question Type: Multiple Choice
Total Questions: 50
Total Marks: 50 Marks
Pass Mark: 60%, or 30/50 Marks
Duration: 60 Minutes
Open Book/ Closed Book: Closed Book

Certified Lean Practitioner Exam Information

To achieve the Certified Lean Practitioner, candidates will need to sit for an examination. The exam format is as follows:

Question Type: Multiple Choice
Total Questions: 60
Total Marks: 60 Marks
Pass Mark: 65%, or 39/60 Marks
Duration: 80 Minutes
Open Book/ Closed Book: Closed Book

Train Your Workforce

Looking for Certified Lean Foundation & Practitioner in-house or onsite training in Johannesburg? We specialise in corporate group training and bulk bookings for organisations of all sizes in Johannesburg. Our trainers deliver tailored sessions at your premises, online, or hybrid, with best price guarantee, group discounts and flexible scheduling to train your team.

Our Johannesburg venue

Includes..

Free Wi-Fi

To make sure you’re always connected we offer completely free and easy to access wi-fi.

Air conditioned

To keep you comfortable during your course we offer a fully air conditioned environment.

Full IT support

IT support is on hand to sort out any unforseen issues that may arise.

Video equipment

This location has full video conferencing equipment.

Johannesburg, the capital of Gauteng is the largest city within South Africa. Johannesburg is one of fifty largest urban areas in the world. The city has around 950,000 inhabitants. The diamond and gold trade is a large source within the city within the Witwatersrand hills. The city has numerous collections of settlements they are called South-western Townships “Soweto”. The townships had a population of largely native African workers living on the outskirts of Johannesburg. The city has an unemployment rate of around 24.3%.Johannesburg has several higher educational institutes including public and private. Public universities within the city include, University of the Witwatersrand and the University of Johannesburg. The University of the Witwatersrand, has around 30,000 enrolled students studying over several campuses. The public research university provides students with the education of, Commerce, Law, Management, Engineering, Health Sciences, Humanities and Science. Other universities within the city include, University of the Witwatersrand and Gordon Institute of Business Science.

Ways to take Certified Lean Foundation & Practitioner in Johannesburg

Online Instructor-Led Learning

Online Self-Paced Learning

Classroom Based Learning

Onsite Learning

Experience live, interactive learning from home with The Knowledge Academy's Online Instructor-led Certified Lean Foundation & Practitioner. Engage directly with expert instructors, mirroring the classroom schedule for a comprehensive learning journey. Enjoy the convenience of virtual learning without compromising on the quality of interaction.

Live classes

Join a scheduled class with a live instructor and other delegates.

Interactive

Engage in activities, and communicate with your trainer and peers.

Global Pool of the Best Trainers

We handpick from a global pool of expert trainers for our Online Instructor-led courses.

Expertise

With 10+ years of quality, instructor-led training, we equip professionals with lasting skills for success.

Scalable Training Delivery

Access Certified Lean Foundation & Practitioner in Johannesburg delivered by one of the largest training providers, with scalable instructor-led classes, accessible worldwide.

Master Certified Lean Foundation & Practitioner with a flexible yet structured approach that combines live, expert-led sessions and self-paced study. With Weekly one-to-one tutor support and consistently high pass rates, you’ll receive tailored guidance and achieve real results.

Structured Yet Flexible Learning

Take part in scheduled, instructor-led sessions with real-time feedback, while enjoying the freedom to study independently. Interactive resources and progress tracking tools help you stay motivated and on target.

Engaging & Interactive Training

Join dynamic live sessions featuring discussions, practical activities, and peer collaboration. Learn from Certified Lean Foundation & Practitioner industry experts and reinforce your knowledge with self-paced modules—plus, connect with professionals in your field.

Expert-Led Course

Gain valuable insight from experienced trainers during live sessions, and revisit course materials anytime to deepen your understanding. This method offers the ideal balance between expert guidance and independent learning.

Global Training Accessibility

Access top-quality training across time zones—anytime, anywhere. Whether at home or on the go, our expert-led sessions and flexible study materials support your goals, and help you on the journey towards the certification.

Learn Certified Lean Foundation & Practitioner through The Knowledge Academy’s Online Self-Paced Learning. This flexible and structured format supports your training goals and enables every professional to build skills with confidence.

Flexible Learning

Access Certified Lean Foundation & Practitioner resources 24/7 to maintain steady progress, complete regular assessments or tasks, and upskill effectively alongside work commitments.

Expert-Developed Content

Our Online Course content is designed by experienced trainers to ensure accuracy, relevance, and practical value.

Global Training Provider

Access Certified Lean Foundation & Practitioner in Johannesburg from a trusted global training provider delivering consistent learning to professionals worldwide.

Cost-Effective Training

Benefit from the cost-effective Certified Lean Foundation & Practitioner that delivers high-quality course content without compromising learning outcomes.

Interactive LMS

Track performance, download resources, and receive AI-enabled support through The Knowledge Academy’s dedicated Learning Management System.

Experience the most sought-after learning style with The Knowledge Academy's Certified Lean Foundation & Practitioner Course. Available in 490+ locations across 190+ countries, our hand-picked Classroom venues offer an invaluable human touch. Immerse yourself in a comprehensive, interactive experience with our expert-led Certified Lean Foundation & Practitioner sessions.

Highly experienced trainers

Boost your skills with our expert trainers, boasting 10+ years of real-world experience, ensuring an engaging and informative training experience

State of the art training venues

We only use the highest standard of learning facilities to make sure your experience is as comfortable and distraction-free as possible

Small class sizes

Our Classroom courses with limited class sizes foster discussions and provide a personalised, interactive learning environment

Great value for money

Achieve certification without breaking the bank. Find a lower price elsewhere? We'll match it to guarantee you the best value

Streamline large-scale training requirements with The Knowledge Academy’s In-house/Onsite Certified Lean Foundation & Practitioner Course at your business premises. Experience expert-led classroom learning from the comfort of your workplace and engage professional development.

Tailored learning experience

Leverage benefits offered from a certification that fits your unique business or project needs

Maximise your training budget

Cut unnecessary costs and focus your entire budget on what really matters, the training.

Team building opportunity

Our Certified Lean Foundation & Practitioner offers a unique chance for your team to bond and engage in discussions, enriching the learning experience beyond traditional classroom settings

Monitor employees progress

The course know-how will help you track and evaluate your employees' progression and performance with relative ease

Certified Lean Foundation & Practitioner Schedule in Johannesburg

Online Instructor-Led

Online Self-Paced

Classroom

Onsite

Package deals for Certified Lean Foundation & Practitioner in Johannesburg

Our training experts have compiled a range of course packages on a variety of categories in Certified Lean Foundation & Practitioner, to boost your career. The packages consist of the best possible qualifications with Certified Lean Foundation & Practitioner, and allows you to purchase multiple courses at a discounted rate.

Lean Training | Certified Lean Foundation & Practitioner Training in Johannesburg FAQs

What is Certified Lean Foundation & Practitioner?

The Certified Lean Foundation & Practitioner Course is designed to equip professionals with a deep understanding of Lean principles and tools to improve operational efficiency. It covers Lean methodologies and practices that focus on waste reduction, process optimisation, and enhancing value for customers across various industries.

Do you offer 24/7 support for this course?

Yes, 24/7 support is available to ensure that delegates receive assistance at any time during their learning journey. Whether you need technical support or have queries regarding course content, our dedicated support team is here to help you through email or phone.

What is included in this course?

The course includes comprehensive modules on Lean principles, case studies, practical exercises, digital resources, and exam preparation materials. Additionally, participants may have access to templates, assessments, and a support network for implementing Lean strategies.

What is the duration of this course?

The duration of the Certified Lean Foundation & Practitioner Course consists of 2 days of intensive training. There are also flexible learning options available, including self-paced formats.

What does this Certified Lean Foundation & Practitioner Certification aim to achieve?

This certification aims to provide professionals with a solid foundation in Lean methodologies and equip them with practical skills to apply Lean strategies in their workplace. It prepares them to lead process improvement initiatives, reduce inefficiencies, and foster a culture of continuous improvement.

What are the benefits of this Certified Lean Foundation & Practitioner Training?

The benefits of this course include enhanced problem-solving skills, the ability to streamline processes, and increased efficiency in operations. Certified professionals can implement Lean strategies to reduce costs, improve quality, and increase customer satisfaction, making them valuable assets to their organisations.

Are there any prerequisites to attending this Certified Lean Foundation & Practitioner Training Course?

There are no formal prerequisites for attending this course. However, having some prior experience in process management or operations may be helpful for understanding the course content more effectively.

What is the difficulty level for these Certified Lean Foundation & Practitioner Courses?

This Certified Lean Foundation & Practitioner Course is considered beginner to intermediate level, making it accessible to professionals new to Lean practices, as well as those looking to deepen their knowledge of Lean methodologies.

What is the significance of holding this certification?

Holding a Certified Lean Foundation & Practitioner Certification demonstrates your expertise in Lean methodologies and your ability to drive operational improvements within an organisation. It validates your knowledge and makes you more competitive in industries that prioritise process optimisation and efficiency.

Which individuals or roles require this certification course?

This Certified Lean Foundation & Practitioner Course is ideal for Process Managers, Quality Control Professionals, Project Managers, Business Analysts, and Operations Leaders. Individuals involved in process improvement, cost reduction, and organisational efficiency will benefit from this certification.

What to do after this training course?

After completing the Certified Lean Foundation & Practitioner Course, you can immediately apply Lean principles in your workplace to streamline processes and enhance performance. You may also consider pursuing advanced Lean certifications such as Six Sigma to deepen your process improvement expertise further.

Do you provide a self-paced course?

Yes, self-paced training options are available for this Certified Lean Foundation & Practitioner Training Course, allowing delegates to complete the course at their own pace, based on their schedule and availability.

Why should I take this Certified Lean Foundation & Practitioner Training?

This training equips you with the tools and knowledge to implement Lean strategies effectively in your organisation. By mastering Lean principles, you can improve operational efficiency, reduce waste, and drive long-term business success, making it a valuable addition to your professional skill set.

Who should I contact if I am unable to access this Certified Lean Foundation & Practitioner Course?

Should you encounter any difficulties accessing the Certified Lean Foundation & Practitioner Training course materials, our customer support team is available to assist and promptly resolve any issues you may encounter.

What kind of jobs can I expect based on this training?

Upon completing this training, you can pursue roles such as Lean Consultant, Process Improvement Specialist, Operations Manager, or Business Analyst. Organisations across sectors value Lean expertise for streamlining operations and improving performance.

What will I learn in this course?

You will learn the core principles of Lean, how to identify and eliminate waste in processes, methods for continuous improvement, and practical tools for implementing Lean strategies. You'll also gain insights into how Lean can be applied across various industries to boost productivity.

Do you provide corporate training for this Certified Lean Foundation & Practitioner?

Yes, corporate training is available for organisations looking to upskill their teams in project management. This training can be tailored to specific business needs, ensuring that managers gain practical insights into implementing Lean principles and methodologies within their industries.

Who should attend this course?

This Certified Lean Foundation & Practitioner Course is suitable for professionals involved in process improvement, operational efficiency, and business performance, such as managers, project leads, and consultants. It is also beneficial for those looking to adopt Lean practices in their organisations.

What is the cost/training fees for Certified Lean Foundation & Practitioner in Johannesburg?

The training fees for Certified Lean Foundation & Practitioner in Johannesburg starts from R47695

Which is the best training institute/provider of Certified Lean Foundation & Practitioner in Johannesburg?

The Knowledge Academy is one of the Leading global training provider for Certified Lean Foundation & Practitioner.

What are the best Lean Training courses in Johannesburg?

Please see our Lean Training courses available in Johannesburg

Customers Reviews

Roger Goodrum

engaging and knowledgeable,

George Nickson

Alex was excellent, pitched the training well, managed time well. Picked up our business and individual experiences really quickly, making reference to them throughout the training which was engaging, made the training relevant and built trust.

Melodie Helman

The trainer was very knowledgeable and provided good instruction.

Richard Smart

Nice pace and very informative

David Rice

very knowledgeable

Corina Stewart

The trainer was very skilled and knowledgeable, she was able to explain things in different ways to ensure my understanding of the topic. Also, very easy and friendly, it was a pleasure to spend the 2 days with her.

Justine Maher

very knowledgable

Harry Boyd

Trainer was excellent. Really helpful and explained things clearly.

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Why choose The Knowledge Academy

Best price in the industry

You won't find better value in the marketplace. If you do find a lower price, we will beat it.

Many delivery methods

Flexible delivery methods are available depending on your learning style.

High quality resources

Resources are included for a comprehensive learning experience.

Our Clients

"Really good course and well organised. Trainer was great with a sense of humour - his experience allowed a free flowing course, structured to help you gain as much information & relevant experience whilst helping prepare you for the exam"

Joshua Davies, Thames Water