Course information

Lean Processes and Tools Training​ Course Outline

Module 1: Lean Processes 

  • What is Lean? 
  • What is Value? 
  • What is Waste? 
  • Constraints of Performance Improvement 
  • Principles of Lean 
  • Four Goals of Lean 
  • Seven Forms of Waste 
  • Lean Tools 
  • Poka-Yoke 
  • 5s Visual Workplace 
  • Time Management 
  • Continuous Improvement 
  • Work in Process 
  • Material Management 
  • Value Stream Mapping 
  • Value Added Vs Non-Value Added 
  • Creating Lean Systems 

Module 2: Standardised Work 

  • Why Standardised Work? 
  • Elements of Standardised Work 
  • Disconnects and Misconceptions 

Module 3: Reducing Batch Size 

  • Introduction to Reducing Batch Size 

Module 4: Poka-Yoke 

  • What is Poka-Yoke? 
  • Development of Poka-Yoke 
  • Quality Control Vs Poka-Yoke 
  • Purpose of Poka-Yoke 

Module 5: Total Productive Maintenance 

  • Introduction to Total Productive Maintenance 
  • 5S Foundation 

Module 6: Time Management 

  • Time Management 
  • Benefits of a JIT system 
  • Requirements for Implementing Just in Time 

Module 7: Value Stream Mapping 

  • Guiding Lean Principles 
  • Lean Agile Pyramid 
  • Lean Agile Value Stream 
  • Waste Elimination Using Agile 

Module 8: Forming Pull Systems 

  • Push Vs Pull in Scrum 
  • Favour the Pull Model 

Module 9: Lean Six Sigma 

  • Improvement 
  • Lean Six Sigma  
    • Improvement 
    • Timeline 
    • Process 
  • What is Waste in Lean? 
  • Lean Vs Six Sigma 
  • What Lean Six Sigma Wants to Achieve? 
  • What Makes a Good Lean Six Sigma Project? 
  • DMAIC Methodology 
    • Define
    • Measure 
    • Analyse 
    • Improve Control 

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Who should attend this Lean Processes and Tools Training Course?

This Lean Processes and Tools Course is designed for professionals who are looking to strengthen their understanding of Lean methodologies and acquire practical skills in using Lean tools for process improvement. This training can be beneficial for the following professionals:

  • Process Improvement Specialists
  • Lean Practitioners
  • Operations Managers
  • Quality Control Personnel
  • Continuous Improvement Teams
  • Project Managers
  • Industrial Engineers

Prerequisites of the Lean Processes and Tools Training Course

There are no formal prerequisites for this Lean Processes and Tools Course. However, a basic understanding of Lean and completing the Lean Awareness Training can be beneficial for the delegates. 

Lean Processes and Tools Training Course Overview

This Lean Processes and Tools Training is a comprehensive course that delves into advanced Lean methodologies, focusing on practical applications and tools to optimise organisational processes. It offers delegates an in-depth understanding of various Lean tools to streamline workflows, eliminate waste, and drive continuous improvement. This course provides a detailed overview of Lean tools and their relevance in enhancing operational efficiency.

Professionals aspiring to deepen their knowledge and expertise in Lean methodologies and tools should prioritise mastering the Lean Processes and Tools Training Course. Individuals involved in Process Improvement, Quality Management, Supply Chain Optimisation, and Operational Excellence across industries benefit significantly from advanced Lean knowledge. Mastery of Lean processes and tools enables professionals to implement sophisticated strategies for operational enhancements.

This 1-day Lean Training equips delegates with advanced Lean skills and practical insights to implement Lean methodologies effectively. Delegates will explore various Lean tools such as Value Stream Mapping, Kanban, 5S, and Kaizen. Through hands-on exercises and case studies, delegates will learn to apply these tools to identify inefficiencies, drive process improvements, and foster a culture of continuous improvement within their organisations.

Course Objectives

  • To provide an in-depth understanding of various Lean tools and methodologies
  • To equip delegates with advanced skills to implement Lean strategies effectively
  • To demonstrate the practical application of Lean tools like Value Stream Mapping and Kanban
  • To enable delegates to identify inefficiencies and drive process improvements
  • To foster a culture of continuous enhancement within organisational processes
  • To empower professionals to lead advanced Lean initiatives and transformations

Upon completing this course, delegates will be equipped with advanced Lean skills to drive significant process improvements, streamline workflows, and foster a culture of continuous improvement.

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What’s included in this Lean Processes and Tools Training Course?

  • World-Class Training Sessions from Experienced Instructors      
  • Lean Processes and Tools Training Certificate
  • Digital Delegate Pack 

Why choose us

Our Auckland venue

Includes..

Free Wi-Fi

To make sure you’re always connected we offer completely free and easy to access wi-fi.

Air conditioned

To keep you comfortable during your course we offer a fully air conditioned environment.

Full IT support

IT support is on hand to sort out any unforseen issues that may arise.

Video equipment

This location has full video conferencing equipment.

Auckland is located in the North Island of New Zealand and is the largest area in the country. The population in Auckland is around 1,414,000 which makes up 31% of the entire countries population. Auckland was ranked 9th in the ‘World’s Most Liveable Places’ study in 2015. Auckland’s urban area has around 340 primary schools, 80 secondary schools and 29 combined schools catering for nearly 250,000 people. Auckland is also home to Rangitoto College which is the largest school in New Zealand housing over 3065 students. Auckland is home to some of the largest Universities in New Zealand and is renowned for its overseas language education, with a huge amount of foreign students choosing to study there. Some of the most acclaimed Universities in Auckland are: University of Auckland, Auckland University of Technology, Massey University, Manukau Institute of Technology and Unitec New Zealand. The University of Auckland is the largest and highest ranked university in the country. The University of Auckland was founded in 1883 and is made up of over 8 faculties and houses more than 40,000 students. The University of Auckland offers students various areas of study, such as Faculty of Arts, Business School, Faculty of Science and Faculty of Medical and Health Sciences. Massey University is another university situated in Auckland, Massey University houses over 35,000 students with 17,000 of those being distance learning students. Massey University is the only university in New Zealand that offers degrees in nanoscience, veterinary medicine and aviation. Massey University was established in 1927 and has links with the USA, Australia, Canada and Britain. The Unitec Institute of Technology is the largest institute of technology in Auckland and has over 16,000 students. The Institute was established in 1976. The Institute offers students degree programs in arts, business and technical subjects at bachelors, masters and doctoral level. The Manukau Institute of Technology was established in 1970 and houses over 25,000 students. The Manakau Institute of Technology offers students areas of study such as; Hospitality, Computing & IT, English Language, Engineering and Sport. The Manakau Institute of Technology has close connections with other institutes such as; University of Auckland, Te Wananga o Aotearoa and the Unitec Institute of Technology. 

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Address

Level 2, Regus Building, 6 Clayton Street

T: +64 98874342

Ways to take this course

Experience live, interactive learning from home with The Knowledge Academy's Online Instructor-led Lean Processes And Tools Training Course in Auckland. Engage directly with expert instructors, mirroring the classroom schedule for a comprehensive learning journey. Enjoy the convenience of virtual learning without compromising on the quality of interaction.

Unlock your potential with The Knowledge Academy's Lean Processes And Tools Training Course in Auckland, accessible anytime, anywhere on any device. Enjoy 90 days of online course access, extendable upon request, and benefit from the support of our expert trainers. Elevate your skills at your own pace with our Online Self-paced sessions.

Experience the most sought-after learning style with The Knowledge Academy's Lean Processes And Tools Training Course in Auckland. Available in 490+ locations across 190+ countries, our hand-picked Classroom venues offer an invaluable human touch. Immerse yourself in a comprehensive, interactive experience with our expert-led Lean Processes And Tools Training Course in Auckland sessions.

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Highly experienced trainers

Boost your skills with our expert trainers, boasting 10+ years of real-world experience, ensuring an engaging and informative training experience

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State of the art training venues

We only use the highest standard of learning facilities to make sure your experience is as comfortable and distraction-free as possible

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Small class sizes

Our Classroom courses with limited class sizes foster discussions and provide a personalised, interactive learning environment

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Great value for money

Achieve certification without breaking the bank. Find a lower price elsewhere? We'll match it to guarantee you the best value

Streamline large-scale training requirements with The Knowledge Academy's In-house/Onsite at your business premises. Experience expert-led classroom learning from the comfort of your workplace and engage professional development.

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Tailored learning experience

Leverage benefits offered from a certification that fits your unique business or project needs

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Maximise your training budget

Cut unnecessary costs and focus your entire budget on what really matters, the training.

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Team building opportunity

Our offers a unique chance for your team to bond and engage in discussions, enriching the learning experience beyond traditional classroom settings

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Monitor employees progress

The course know-how will help you track and evaluate your employees' progression and performance with relative ease

What our customers are saying

Lean Processes And Tools Training Course in Auckland FAQs

Quality management is the system, procedures, methods, and techniques that an organisation puts in place to ensure that the requirements placed on it are met.
Before attending this course, delegates should have completed Lean Awareness training.
This course is intended for: • Production and Maintenance Managers/Executives • Quality Management • Consultants
Define value, map value stream, create flow, establish pull, and pursuit perfection are the principles of lean.
Kaizen is a concept that refers to business actions and rapidly improves all tasks of their business. It focuses on to keep an organisation at the top of its field.
This course is 1 day.
The training fees for Lean Processes and Tools Training certification in Auckland starts from NZD1995
The Knowledge Academy is the Leading global training provider for Lean Processes and Tools Training.
Please see our Lean Training courses available in Auckland
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Why choose us

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Best price in the industry

You won't find better value in the marketplace. If you do find a lower price, we will beat it.

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Many delivery methods

Flexible delivery methods are available depending on your learning style.

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High quality resources

Resources are included for a comprehensive learning experience.

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"Really good course and well organised. Trainer was great with a sense of humour - his experience allowed a free flowing course, structured to help you gain as much information & relevant experience whilst helping prepare you for the exam"

Joshua Davies, Thames Water

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