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Certified Lean Foundation & Practitioner

Lilongwe

Certified Lean Foundation and Practitioner in Lilongwe explores core Lean principles and methodologies. Learners will develop skills on how to eliminate waste, improve processes, enhance efficiency, and apply Lean tools to drive continuous improvement and operational excellence.

Gain an understanding of Lean Process Mapping
Learn about Lean 8 Wastes Training
Understand Lean Problem Solving

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Certified Lean Foundation & Practitioner Overview and Exam Details

Course syllabus

Exams

Who it’s for

What’s included

FAQs

Certified Lean Foundation and Practitioner Course Outline

Module 1: About Lean

Path to Value
Key Lean Terms and Concepts
Gemba Walk

Module 2: Five Steps of Lean Thinking

Process Stapling
Lean Temple

Module 3: Customers, Processes, and Waste

What are Customers?
What is a Process?
Tension Between VOB and VOC
What Do We Mean by Value?
Path to Value
Dealing with Values
Eight Wastes of Lean

Module 4: Key Lean Metrics

Introduction to Key Lean Metrics
Tools and Techniques
Spaghetti (Movement/Transportation) Diagrams
Measles Charts
Lean Triad
5S
What is of 5S
Steps of 5S
What is Poka Yoke
Two Main Types of Poka Yoke
What is SMED?
Employing SMED Will Enable You to…
How SMED Looks Like?
Voice of Customer (VOC)
Customer Segmentation
Four Steps of VOC Methodology and Tools
- Identify Customers
- Gather Customer Information
- Analyse Customer Information
- Determine Customer Needs
Customer Segmentation
SIPOC
CSandF Web Fulfilment SIPOC
VOC Step Two: Gather Customer Information
VOC Step Three: Analyse Customer Information
Affinity Diagrams
Overview of the Kano Model
Kano Model
Kano Analysis: Budget TV 2012
VOC Step Four: Determine Customer Needs
Identifying the Requirements
What is a Critical to Quality (CTQ)?
Common Terminology
Identifying the Root Cause
Five Whys
Root Cause Analysis (Fishbone)
Reverse Fishbone
Control Frameworks
Three C’s
Eight Ds
Plan Do Check Act
Introduction to Kaizen
Kaizen
Kaizen Philosophy
Kaizen Events
Formal Kaizen Roles and Process

Module 5: Managing and Building Lean Teams

Managing Teams
Lean Teams
Features of Lean Teams
High Performing Teams (HPT)
High Performance Challenge
Contrasting Team Structures
Managing Progress and Demonstrating Control
Kanban Board
MoSCoW Prioritisation
Daily Stand-Ups
Managing Teams
Work Cells
Lean Management
Self-Managed Team Philosophy
Lean Manager and the Self-Managed Team
Personality Styles
High Performing Teams (HPT)
Autonomous HPTs
High Performance Challenge

Module 6: Problem-Solving

Problem Solving
Problem Solving Framework
A Seven-Step Problem Solving Methodology
Prioritisation Tools
- Pay-off matrices
- Weighting through voting
- Weighting with evaluation criteria
- Pugh Matrix

Module 7: Visual Management

Introduction to Visual Management
Guidelines for Visual Management

Module 8: Advanced VOC

Advanced Intelligence Methods
Ways of Gathering the VOC
Intelligence Gathering: Top Tips
Critical to Quality Trees
- Steps to Creating a CTQ Tree

Module 9: Lean Metrics

Metrics
Measures and Targets
A Reminder: Fundamental Lean Metrics
Metrics Drive Behaviour
Traditional Vs Lean Metrics
Choosing the Right Metrics
Things to Consider When Selecting Metrics
Useful Metrics
First and Second Project Metrics
Metrics and Measures Roadmap

Module 10: Process Measurement

What are Lean Process Measurements?
Two Level Measures
Four Sub-Metrics
Availability
Quality
Performance
Loading
Calculating OEE and TEPP
OEE is Not a Magic Number
First Time Quality
Rolled Throughput Yield (RTY)
Work in Progress
Completed Orders Metrics
Delivery Metrics
Warranty Metrics
Customer Feedback Metrics
Reporting Metrics
Aims of Data Collection
Key Performance Indicators
Process Measurement Points
List of Criteria for a Good Measure
Gauge R and R
Measurement System Resolution
Brief Description of Data Collection Planning
Five Steps of Data Collection Process
Data Collection Sheet
Frequency and Sample Size
Evolving Your Data Collection Plan

Module 11: Total Productive Maintenance

TPM in a Nutshell
What is TPM?
TPM: Goals
Why is TPM Needed?
Benefits of TPM
TPM: What to Focus On?
TPM: Where Should it be Applied?
TPM Maturity Levels
TPM Health Check
Implementation Structure of TPM
Establish Infrastructure
Eliminate Top Issues
Training
Conduct Autonomous
Conduct Planned Maintenance
Design Maintenance Prevention

Module 12: Process Levelling (Heijunka)

Heijunka
Heijunka in a Nutshell
Process Levelling Overview
Production Levelling
Demand Levelling
Sequencing
Sequencing Concepts
Single Piece Flow
First in First Out
Pull
Kanban
Three-Bin System
Kanban Operation Rules
Andon
Process Levelling
Resource Scheduling
Theory of Constraints
TOC Process
Other Techniques to Enable Level Scheduling
Process Levelling in the Office
What is the Minimum Cycle Time for a Form?
Putting it All Together
Lean Office: How it Was?
Purchasing Department: After Laen
The Lean Office: Putting it All Together

Module 13: Value Stream Mapping

Value Stream Terminology
Process Maps
Swim Lanes
Typical Process Map Contests
Value Stream Maps
Headache Tablets: Value Stream Mapping
Process Maps
Process Map Levels
On the Ground Instructions (OTGIs)
What is a Value Stream?
Creating the “As Is” VSM
Investigating and Understanding the Process
Headache Tablets: Value Stream Mapping
Creating a VSM: Process Borders Definition
Process Boxes
Useful VSM Metrics
Square Wave
Creating an Improved Process
Steps for Building a Value Stream Map
Action Plans
Identifying Priorities: Effort/Impact Grid

Certified Lean Foundation and Practitioner Exam Information

The Certified Lean Foundation & Practitioner Course includes separate examinations for the Foundation and Practitioner levels. Delegates are required to pass the relevant examination to achieve each certification.

Certified Lean Foundation Exam Information

Question Type: Multiple Choice
Total Questions: 50
Total Marks: 50 Marks
Pass Mark: 60%, or 30/50 Marks
Duration: 60 Minutes
Open Book/ Closed Book: Closed Book

Certified Lean Practitioner Exam Information

To achieve the Certified Lean Practitioner, candidates will need to sit for an examination. The exam format is as follows:

Question Type: Multiple Choice
Total Questions: 60
Total Marks: 60 Marks
Pass Mark: 65%, or 39/60 Marks
Duration: 80 Minutes
Open Book/ Closed Book: Closed Book

Who Should Attend this Certified Lean Foundation & Practitioner Course?

This Certified Lean Foundation & Practitioner Training Course is suitable for professionals who want to develop practical knowledge of Lean principles, process improvement, and waste reduction. This course can be beneficial for the following professionals:

Project Managers
Lean Practitioners
Senior Managers
Frontline Employees
Operational Staff
Quality Control Professionals
Supply Chain and Logistics Personnel

Prerequisites for the Certified Lean Foundation and Practitioner Course

There are no formal prerequisites to attend this Certified Lean Foundation & Practitioner Training Course. However, a basic understanding of Lean principles can be beneficial for the delegates.

Certified Lean Foundation and Practitioner Course Overview

Certified Lean Foundation and Practitioner Course develops a comprehensive understanding of Lean principles, customer value, process improvement, and waste reduction. It covers Lean thinking, process flow, continuous improvement, and the principles used to improve operational performance.

Delegates will develop skills in analysing processes, identifying waste, measuring performance, solving problems, and applying visual management techniques. They will also learn how tools such as Kanban, Heijunka, TPM, and process measurement support continuous improvement.

This 2-Day course by The Knowledge Academy helps delegates apply Lean methods across operational and organisational processes. They will be better equipped to strengthen process control, enhance customer value, and support sustainable continuous improvement.

Certified Lean Foundation and Practitioner Course Objectives

To understand the fundamental principles, concepts, and terminology of Lean
To identify waste and analyse opportunities for process improvement
To apply Lean tools and techniques for improving process efficiency
To use structured problem-solving methods to address process issues
To measure process performance using relevant Lean metrics and indicators
To support continuous improvement through Lean teams, flow, and value-focused practices

Learning Outcomes of this Certified Lean Foundation and Practitioner Course

Upon completing this Certified Lean Foundation & Practitioner Course, delegates will be able to analyse processes, identify waste, apply Lean tools, measure performance, and support structured improvement initiatives. They will also strengthen their ability to improve efficiency, customer value, and continuous improvement across organisational processes.

What’s Included in this Certified Lean Foundation and Practitioner Course?

Certified Lean Foundation & Practitioner Examination
World-Class Training Sessions from Experienced Instructors
Certified Lean Foundation & Practitioner Certificate
Digital Delegate Pack

Train Your Workforce

Looking for Certified Lean Foundation & Practitioner in-house or onsite training in Lilongwe? We specialise in corporate group training and bulk bookings for organisations of all sizes in Lilongwe. Our trainers deliver tailored sessions at your premises, online, or hybrid, with best price guarantee, group discounts and flexible scheduling to train your team.

Our Lilongwe venue

Includes..

Free Wi-Fi

To make sure you’re always connected we offer completely free and easy to access wi-fi.

Air conditioned

To keep you comfortable during your course we offer a fully air conditioned environment.

Full IT support

IT support is on hand to sort out any unforseen issues that may arise.

Video equipment

This location has full video conferencing equipment.

Lilongwe is the capital city and the biggest city of Malawi. It has an estimated population of around 1.1 million people. The unemployment rate in Madagascar has increased as of 2013 to 6.6 percent from 3 percent that it was in 2011. Between 20058 and 2013 the rate averaged around 5 percent with an all-time high of 7 percent in 2005. University places in Malawi are highly competitive because of the few places that there are available. There are four public universities in Malawi namely; Mzuzu, Lilongwe University of Agriculture and natural Resources, University of Malawi and Malawi University of Science and Technology. There is two colleges of the University of Malawi in the city of Lilongwe. These are the Bunda college which forms part of Lilongwe University of Agriculture and Natural Resources and the Kamuzu College of Nursing.

Ways to take Certified Lean Foundation & Practitioner in Lilongwe

Live Online

The same live course from home, with a live instructor and other delegates. Mirrors the classroom schedule.

Best for: starting soon, without travel.

2 days · next Mon 14 Dec 2026

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Online Self-Paced

Study 24/7 on your own schedule through our learning platform, with progress tracking.

Best for: fitting study around work.

90 days of access

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Onsite

We bring the course to your team, at your premises, online or hybrid, on dates that suit you.

Best for: groups and bulk bookings.

Tailored to your team

Get a team quote

Certified Lean Foundation & Practitioner Schedule in Lilongwe

Live Online · Same trainer and syllabus

Next: Mon 14 Dec 2026

5 upcoming dates · 2 days · $2,595

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Onsite

Mon 14th Dec 2026

Tue 15th Dec 2026

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2 days

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Tue 30th Mar 2027

Wed 31st Mar 2027

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2 days

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Mon 21st Jun 2027

Tue 22nd Jun 2027

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Tue 31st Aug 2027

Wed 1st Sep 2027

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Mon 13th Dec 2027

Tue 14th Dec 2027

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Package deals for Certified Lean Foundation & Practitioner in Lilongwe

Our training experts have compiled a range of course packages on a variety of categories in Certified Lean Foundation & Practitioner, to boost your career. The packages consist of the best possible qualifications with Certified Lean Foundation & Practitioner, and allows you to purchase multiple courses at a discounted rate.

Lean Training | Certified Lean Foundation & Practitioner Training in Lilongwe FAQs

What is Certified Lean Foundation & Practitioner?

The Certified Lean Foundation & Practitioner Course is designed to equip professionals with a deep understanding of Lean principles and tools to improve operational efficiency. It covers Lean methodologies and practices that focus on waste reduction, process optimisation, and enhancing value for customers across various industries.

Do you offer 24/7 support for this course?

Yes, 24/7 support is available to ensure that delegates receive assistance at any time during their learning journey. Whether you need technical support or have queries regarding course content, our dedicated support team is here to help you through email or phone.

What is included in this course?

The course includes comprehensive modules on Lean principles, case studies, practical exercises, digital resources, and exam preparation materials. Additionally, participants may have access to templates, assessments, and a support network for implementing Lean strategies.

What is the duration of this course?

The duration of the Certified Lean Foundation & Practitioner Course consists of 2 days of intensive training. There are also flexible learning options available, including self-paced formats.

What does this Certified Lean Foundation & Practitioner Certification aim to achieve?

This certification aims to provide professionals with a solid foundation in Lean methodologies and equip them with practical skills to apply Lean strategies in their workplace. It prepares them to lead process improvement initiatives, reduce inefficiencies, and foster a culture of continuous improvement.

What are the benefits of this Certified Lean Foundation & Practitioner Training?

The benefits of this course include enhanced problem-solving skills, the ability to streamline processes, and increased efficiency in operations. Certified professionals can implement Lean strategies to reduce costs, improve quality, and increase customer satisfaction, making them valuable assets to their organisations.

Are there any prerequisites to attending this Certified Lean Foundation & Practitioner Training Course?

There are no formal prerequisites for attending this course. However, having some prior experience in process management or operations may be helpful for understanding the course content more effectively.

What is the difficulty level for these Certified Lean Foundation & Practitioner Courses?

This Certified Lean Foundation & Practitioner Course is considered beginner to intermediate level, making it accessible to professionals new to Lean practices, as well as those looking to deepen their knowledge of Lean methodologies.

What is the significance of holding this certification?

Holding a Certified Lean Foundation & Practitioner Certification demonstrates your expertise in Lean methodologies and your ability to drive operational improvements within an organisation. It validates your knowledge and makes you more competitive in industries that prioritise process optimisation and efficiency.

Which individuals or roles require this certification course?

This Certified Lean Foundation & Practitioner Course is ideal for Process Managers, Quality Control Professionals, Project Managers, Business Analysts, and Operations Leaders. Individuals involved in process improvement, cost reduction, and organisational efficiency will benefit from this certification.

What to do after this training course?

After completing the Certified Lean Foundation & Practitioner Course, you can immediately apply Lean principles in your workplace to streamline processes and enhance performance. You may also consider pursuing advanced Lean certifications such as Six Sigma to deepen your process improvement expertise further.

Do you provide a self-paced course?

Yes, self-paced training options are available for this Certified Lean Foundation & Practitioner Training Course, allowing delegates to complete the course at their own pace, based on their schedule and availability.

Why should I take this Certified Lean Foundation & Practitioner Training?

This training equips you with the tools and knowledge to implement Lean strategies effectively in your organisation. By mastering Lean principles, you can improve operational efficiency, reduce waste, and drive long-term business success, making it a valuable addition to your professional skill set.

Who should I contact if I am unable to access this Certified Lean Foundation & Practitioner Course?

Should you encounter any difficulties accessing the Certified Lean Foundation & Practitioner Training course materials, our customer support team is available to assist and promptly resolve any issues you may encounter.

What kind of jobs can I expect based on this training?

Upon completing this training, you can pursue roles such as Lean Consultant, Process Improvement Specialist, Operations Manager, or Business Analyst. Organisations across sectors value Lean expertise for streamlining operations and improving performance.

What will I learn in this course?

You will learn the core principles of Lean, how to identify and eliminate waste in processes, methods for continuous improvement, and practical tools for implementing Lean strategies. You'll also gain insights into how Lean can be applied across various industries to boost productivity.

Do you provide corporate training for this Certified Lean Foundation & Practitioner?

Yes, corporate training is available for organisations looking to upskill their teams in project management. This training can be tailored to specific business needs, ensuring that managers gain practical insights into implementing Lean principles and methodologies within their industries.

Who should attend this course?

This Certified Lean Foundation & Practitioner Course is suitable for professionals involved in process improvement, operational efficiency, and business performance, such as managers, project leads, and consultants. It is also beneficial for those looking to adopt Lean practices in their organisations.

What is the cost/training fees for Certified Lean Foundation & Practitioner in Lilongwe?

The training fees for Certified Lean Foundation & Practitioner in Lilongwe starts from $2595

Which is the best training institute/provider of Certified Lean Foundation & Practitioner in Lilongwe?

The Knowledge Academy is one of the Leading global training provider for Certified Lean Foundation & Practitioner.

What are the best Lean Training courses in Lilongwe?

Please see our Lean Training courses available in Lilongwe

Customers Reviews

Hollie Baldry Lee

Simon was friendly, engaging and was able to provide some real life examples to bring context to content. He provided additional helpful information and allowed the group to share their experiences and seek clarification.

Andy Lucas

The trainer was very clear in his explanations and easy to speak to if I wanted to ask questions

Dave Hoey

Friendly, knowledgable, good pace and clear examples provided including additional relevant material.

Roger Goodrum

engaging and knowledgeable,

George Nickson

Alex was excellent, pitched the training well, managed time well. Picked up our business and individual experiences really quickly, making reference to them throughout the training which was engaging, made the training relevant and built trust.

Melodie Helman

The trainer was very knowledgeable and provided good instruction.

Richard Smart

Nice pace and very informative

David Rice

very knowledgeable

Corina Stewart

The trainer was very skilled and knowledgeable, she was able to explain things in different ways to ensure my understanding of the topic. Also, very easy and friendly, it was a pleasure to spend the 2 days with her.

Justine Maher

very knowledgable

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