Lean Training | Certified Lean Practitioner Training in Gibraltar

Certified Lean Practitioner Course Outline

Module 1: Managing and Building Lean Teams

• Managing Teams
• Lean Teams
• Features of Lean Teams
• High Performing Teams (HPT)
• High Performance Challenge
• Contrasting Team Structures
• Managing Progress and Demonstrating Control
• Kanban Board
• MoSCoW Prioritisation
• Daily Stand-Ups
• Work Cells
• Self-Managed Team Philosophy
• Lean Manager and the Self-Managed Team
• Personality Styles
• Autonomous HPTs

Module 2: Problem-Solving

• Problem Solving
• Problem Solving Framework
• A Seven-Step Problem Solving Methodology
• Prioritisation Tools

Module 3: Visual Management

• Introduction to Visual Management
• Guidelines for Visual Management
• Advanced Intelligence Methods
• Ways of Gathering the VOC
• Intelligence Gathering: Top Tips
• Critical to Quality Trees

Module 4: Advanced VOC

• Advanced Intelligence Methods
• Ways of Gathering the VOC
• Intelligence Gathering: Top Tips
• Critical to Quality Trees

Module 5: Lean Metrics

• Metrics
• Measures and Targets
• Metrics Drive Behaviour
• Traditional Vs Lean Metrics
• Choosing the Right Metrics
• Things to Consider When Selecting Metrics
• Useful Metrics
• First and Second Project Metrics
• Metrics and Measures Roadmap

Module 6: Process Measurement

• What are Lean Process Measurements?
• Two Level Measures
• Four Sub-Metrics
• Calculating OEE and TEPP
• OEE is Not a Magic Number
• First Time Quality
• Work in Progress
• Completed Orders Metrics
• Delivery Metrics
• Warranty Metrics
• Customer Feedback Metrics
• Reporting Metrics
• Aims of Data Collection
• Key Performance Indicators
• Process Measurement Points
• List of Criteria for a Good Measure
• Gauge R and R
• Measurement System Resolution
• Brief Description of Data Collection Planning
• Five Steps of Data Collection Process
• Data Collection Sheet
• Frequency and Sample Size
• Evolving Data Collection Plan

Module 7: Total Productive Maintenance

• TPM in a Nutshell
• What is TPM?
• TPM: Goals
• Why is TPM Needed?
• Benefits of TPM
• TPM: What to Focus On?
• TPM: Where Should it be Applied?
• TPM Maturity Levels
• TPM Health Check
• Implementation Structure of TPM
• Establish Infrastructure
• Eliminate Top Issues
• Training
• Conduct Autonomous
• Conduct Planned Maintenance
• Design Maintenance Prevention

Module 8: Process Levelling (Heijunka)

• Heijunka
• Heijunka in a Nutshell
• Process Levelling Overview
• Production Levelling
• Demand Levelling
• Sequencing
• Sequencing Concepts
• Single Piece Flow
• First in First Out
• Pull
• Kanban
• Three-Bin System
• Kanban Operation Rules
• Andon
• Process Levelling
• Resource Scheduling
• Theory of Constraints and TOC Process
• Other Techniques to Enable Level Scheduling
• Process Levelling in the Office
• What is the Minimum Cycle Time for a Form?
• Putting it All Together
• Lean Office: How it Was?

Module 9: Value Stream Mapping

• Process Maps
• Swim Lanes
• Typical Process Map Contests
• Value Stream Maps
• Headache Tablets: Value Stream Mapping
• On the Ground Instructions (OTGIs)
• Creating the “As Is” VSM
• Investigating and Understanding the Process
• Process Boxes
• Useful VSM Metrics and Square Wave
• Creating an Improved Process
• Steps for Building a Value Stream Map
• Action Plans
• Identifying Priorities: Effort/Impact Grid

Who Should Attend this Certified Lean Practitioner Course?

This Certified Lean Practitioner Training Course from our Lean Certification suite is designed for professionals who are looking to improve their business with Lean thinking. This course will be beneficial for the following professionals:

• Manufacturing Engineers
• Operations Managers
• Quality Control Professionals
• Customer Service Representatives
• IT Professionals
• Supply Chain and Logistics Personnel
• Managers and Department Heads

Prerequisites of the Certified Lean Practitioner Course

This Certified Lean Practitioner Training Course demands a proper understanding of the basic Lean tools and Lean thinking. It is also recommended to complete the Introduction to Lean or Lean Six Sigma Yellow Belt Course before taking up this Certified Lean Practitioner Course.

Certified Lean Practitioner Course Overview

Certified Lean Practitioner Training introduces delegates to advanced Lean principles and their application in organisational environments. It explains how Lean methodologies drive operational excellence and continuous improvement across complex business processes.

This training supports professionals who lead process improvement and organisational change. It builds the ability to identify inefficiencies, manage complexity, and drive meaningful improvements using practitioner-level Lean expertise.

This 1-Day Lean Certification offered by The Knowledge Academy enables delegates to apply advanced Lean concepts with confidence. Through focused learning and practical activities, delegates develop the skills to implement Kaizen, DMAIC, and Lean Six Sigma techniques effectively.

Certified Lean Practitioner Course Objectives

• To advance delegates' knowledge and application of Lean methodologies
• To provide in-depth insights into advanced Lean principles and techniques
• To equip delegates with skills to lead and drive Lean initiatives within organisations
• To demonstrate the application of Kaizen, DMAIC, and Lean Six Sigma principles
• To foster expertise in identifying and resolving complex organisational challenges
• To empower professionals to lead successful Lean transformations within their respective domains

Upon completing this Certified Lean Practitioner Course, delegates will possess advanced Lean skills, enabling them to lead impactful Lean initiatives, drive substantial improvements, and spearhead Lean transformations within their organisations. They'll also have the expertise to identify and address complex organisational challenges.

What’s Included in this Certified Lean Practitioner Course?

• Certified Lean Practitioner Examination
• World-Class Training Sessions from Experienced Instructors
• Certified Lean Practitioner Certificate
• Digital Delegate Pack 

Certified Lean Practitioner Exam Information

To achieve the Certified Lean Practitioner, candidates will need to sit for an examination. The exam format is as follows: 

• Question Type: Multiple Choice 
• Total Questions: 60 
• Total Marks: 60 Marks 
• Pass Mark: 65%, or 39/60 Marks 
• Duration: 80 Minutes
• Open Book/ Closed Book: Closed Book