Course information

Lean Six Sigma Black Belt Course Outline

Module 1: Introduction to Lean 6 Sigma

  • What is Lean 6 Sigma?
  • Lean 6 Sigma Belts
  • Processes
  • Customers, Value, and Waste
  • Key Metrics

Module 2: Reviewing Process and Qualities

  • What is DMAIC?
  • Define
  • Measure
  • Analyse
  • Improve
  • Control

Module 3: Yellow Belt Tools and Techniques

  • Lean Triad
  • Voice of the Customer (and CTQ’s)
  • SIPOC
  • Value Stream Analysis
  • Heijunka
  • Variation and SPC
  • Defects and Process Capability
  • Identifying the Root Cause(s)
  • Solving Problems
  • Introduction to Kaizen
  • Lean Teams

Module 4: Improvement Methodologies

  • DMAIC
  • 3Cs
  • 8Ds
  • Plan Do Check Act
  • Kaizen
  • Design for Six Sigma (DFSS)

Module 5: SPC Basics

  • Terminology
  • Data Types
  • Normal Distribution and Standard Deviation
  • Process Capability

Module 6: Lean Management and Cell Theory

  • Role of the Lean Manager
  • Work Cells
  • High Performing Teams (HPTs)
  • Rapid Action Teams (RATs)
  • Visual Management
  • Bruce Tuckman’s Group Development Model
  • Emotional Cycle of Change (ECOC)
  • Personality Styles
  • Dealing with Resistance

Module 7: Risk Management

  • Green Belt Risk Management
  • FMEA: Failure Mode and Effects Analysis

Module 8: DMAIC for Green Belts

  • Define Phase
  • Measure Phase

Module 9: SPC Tools and Techniques

  • Frequency Distribution Tables
  • Bar Charts and Histograms
  • Pareto Charts
  • Box and Whisker Plots
  • Normal Distribution and Control Charts
  • Calculating Process Efficiency
  • Scatter Diagrams and Regression

Module 10: Analyse Phase

  • Analyse
  • Process Maps
  • Process Map Levels
  • On the Ground Instructions (OTGIs)
  • Value Stream Maps
  • What is a Value Stream?
  • Creating the “As Is” VSM
  • Investigating and Understanding the Process
  • Headache Tablets: Value Stream Mapping
  • Creating a VSM: Process Borders Definition
  • Using Swim Lane Diagrams to Identify Logical Process Blocks
  • Process Boxes
  • VSM Metrics
  • Square Wave
  • Kaizen Burst
  • Creating an Improved Process
  • Layout Diagrams and Headache Tablets

Module 11: Improve Phase

  • Heijunka
  • Solutions Identified, Selected, Planned, and Implemented
  • Standardisation and Documentation
  • Communications and Training

Module 12: Control Phase

  • Embed the change
  • Measure the gain
  • Close the project

Module 13: Role of the Black Belt

  • Black Belts’ Place in the Business
  • Black Belt Skill Set
  • Green Belts’ View of the World
  • Black Belts’ View of the World
  • How the Industry Identifies Black Belts?
  • Who does the Black Belt Work with?
  • Case Study

Module 14: Black Belt DMAIC

  • How the Black Belt helps the Green Belt During DMAIC?
  • Measure Phase
  • DMAIC Programmes
  • Governance

Module 15: Enterprise Risk Management

  • Risks Lie in Two Areas
  • Who Should Handle Risk?
  • DMAIC Risk
  • A view of Business Risk Management
  • Basic Risk Management Procedure
  • Business Risk Management in a Nutshell

Module 16: Physical Cell Design and Optimising Flow

  • In a Nutshell
  • Task & Work Cells
  • Flow Improvement Objectives
  • Practical Layout Design

Module 17: Black Belt as a Trainer

  • Characteristics of Adult Learners
  • Three Common Learning Styles
  • Preparing the Training
  • Top Tips
  • Case Study

Module 18: Statistics Basics

  • Introduction and SPC Refresh
  • Common Terminology
  • Flow Improvement Objectives
  • Measuring Uncertainty
  • Minitab Run-through

Module 19: Process Capability

  • Process Capability: Review from Green Belt

Module 20: Hypotheses Tests

  • Introduction to Hypotheses Testing
  • Working with Hypotheses Tests
  • Hypothesis Test Roadmap
  • Anderson Darling Normality Test
  • To Open the Worksheet
  • The Results
  • Testing for Means
  • t-tests Consider More than Just the Means…
  • t-test Exercise
  • Z test
  • Testing for Medians
  • Where Could I Use Median Tests?
  • Median Hypothesis Tests
  • Testing for Standard Deviation (Variance)
  • Equal Variance Hypothesis Tests
  • Exercise: Test for Equal Variance
  • Interpreting the Results
  • Using Bartlett’s Method
  • Testing for Proportions and Percentages
  • Proportions and Percentages Hypothesis Tests

Module 21: Exercise Using Minitab’s – 2 Proportion Test

  • Scenario
  • Abbreviated Instructions
  • Reviewing the Results

Module 22: Exercise Using Minitab’s - Chi-Square Test

  • Scenario
  • Abbreviated Instructions
  • Interpreting the Results

Module 23: ANOVA

  • Required conditions for ANOVA
  • The ANOVA “family”
  • ANOVA Terminology
  • Hypotheses Tests and One-way ANOVAs
  • Exercise - One-way ANOVA
  • Exercise - Multi-way ANOVAs

Module 24: Data Collection Planning for Hypotheses Tests

  • General Points
  • Sample Size
  • How a Greater Sample Size Reduces Uncertainty?
  • Case Study

Module 25: Design of Experiments (DOE)

  • Overview of DOE
  • Where to Use Design of Experiments?
  • DOE Terminology (1)
  • Design of Experiments Flow Diagram
  • Walkthrough: SB Glass Co
  • Step 1: Investigate the Process
  • Step 2: Gather Data
  • Recording the Data: Building the Worksheet
  • Minitab Creates an Initial DOE Worksheet
  • Team Completes the Worksheet
  • Step 3: Analyse Data
  • Teams’ First Analysis of the Data
  • Minitab does its Stuff

Module 26: Probability Distributions

  • Overview
  • Normal Distribution
  • Binomial Distribution
  • Poisson
  • Exponential
  • Weibull

Module 27: Advanced Control Charts

  • Introduction and Refresher
  • Key Control Charts
  • Data Collection Planning for Control Charts

Module 28: Measurement System Analysis (MSA)

  • General overview
  • Key Metrics
  • Using Lean Metrics

Module 29: Lessons from Queue Theory

  • Overview
  • Understanding Gauge R&R
  • Minitab Walkthrough

Module 30: Lean Metrics

  • Modelling Queues
  • Psychology of Queuing

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Who should attend this Lean Six Sigma Black Belt Course?

The Lean Six Sigma Black Belt Training Course in Milton Keynes is for everyone who is interested in Business Performance Improvement. This Lean Six Sigma Certification Course will be more beneficial for the following professionals:

  • Senior Managers
  • Project Managers
  • Quality Managers
  • Process Improvement Specialists
  • Operations Directors
  • Continuous Improvement Managers
  • Supply Chain Managers
  • Manufacturing Engineers

Prerequisites of the Lean Six Sigma Black Belt Course

There are no prerequisites for the Lean Six Sigma Black Belt Course. However, you will need to make the below-mentioned minimal arrangements before the commencement of the course:

You will need a laptop with a copy of Minitab installed for the Black Belt section of the course.

A 30-day trial version is available, and details of how to install this are included with your pre-course reading materials.

Pre-install Minitab properly, as the 30 days must cover the duration of the Black Belt course (please note that Minitab is currently unavailable for Macs).

Lean Six Sigma Black Belt Course Overview

Lean Six Sigma Black Belt Course offers an advanced understanding of Lean methodologies combined with the rigorous tools of Six Sigma. This course in Milton Keynes equips professionals with the skills to lead significant quality improvement initiatives and projects. It's particularly relevant in the business environment, where efficiency and process improvement are crucial for competitive advantage.

Proficiency in the Lean Six Sigma Training in Milton Keynes is vital for professionals aiming to drive significant operational improvements in their organisations. It is especially beneficial for project managers, quality assurance managers, engineers, and any professional involved in process improvement and quality management. Proficiency in this area reduces waste and variability and improves quality, leading to increased profitability.

This intensive 10-day Lean Six Sigma Certification training in Milton Keynes is designed to provide delegates with a concentrated insight into the tools and methodologies of Lean Six Sigma at the Black Belt level. Delegates will learn to manage team dynamics, understand complex problem-solving, and make data-driven decisions. The course is structured to ensure that delegates can immediately apply their knowledge to efficiently lead successful process improvement projects.

Course Objectives:

  • To enhance understanding of Lean Six Sigma methodologies at a Black Belt level
  • To develop skills in leading, managing, and executing process improvement projects
  • To empower delegates with advanced problem-solving and analytical tools
  • To improve capability in managing team dynamics and project leadership
  • To facilitate the application of Lean Six Sigma tools for quality improvement
  • To enable data-driven decision making for operational excellence

After completing this Lean Six Sigma Certification Course, delegates will receive a Lean Six Sigma Black Belts Certification. This certification validates their expertise in Lean Six Sigma methodologies and significantly enhances their professional credibility.

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What’s included in this Lean Six Sigma Black Belt Course?

  • Lean Six Sigma Yellow Belt Examination.
  • Lean Six Sigma Green Belt Examination.
  • Lean Six Sigma Black Belt Examination.
  • World-Class Training Sessions from Experienced Instructors.
  • Lean Six Sigma Black Belt Certificate.
  • Digital Delegate Pack.

Lean Six Sigma Black Belt Qualification

The Knowledge Academy's Lean Six Sigma Black Belt training course is divided into two modules. The first module will teach the Lean Six Sigma Yellow Belt, which outlines the main components of Lean Six Sigma. The first module will also cover the Lean Six Sigma Green Belt, which builds upon knowledge acquired at the Yellow Belt level and introduces the Define, Measure, Analyze, Improve and Control (DMAIC) model. The second module will focus on the Black Belt itself. Delegates are required to take and pass the Lean Six Sigma Yellow, Green and Black Belt Examinations to be Awarded with the Lean Six Sigma Black Belt Qualification.

Lean Six Sigma Yellow Belt Exam information:

To achieve the Lean Six Sigma Yellow Belt, candidates will need to sit for an examination. The exam format is as follows: 

  • Question Type: Multiple Choice 
  • Total Questions: 40 
  • Pass Mark: 70%, or 28/40 Marks 
  • Duration: 60 Minutes

Delegates are required to attend the Lean Six Sigma Yellow Training Course before sitting this exam.

Lean Six Sigma Green Belt Examination information:

To achieve the Lean Six Sigma Green Belt, candidates will need to sit for an examination. The exam format is as follows: 

  • Question Type: Multiple Choice 
  • Total Questions: 30 
  • Total Marks: 85 Marks 
  • Pass Mark: 70%, or 60/85 Marks 
  • Duration: 120 Minutes

Lean Six Sigma Black Belt Examination information:

To achieve the Lean Six Sigma Black Belt, candidates will need to sit for an examination. The exam format is as follows: 

  • Question Type: Multiple Choice 
  • Total Questions: 25 
  • Total Marks: 50 Marks 
  • Pass Mark: 80%, or 40/50 Marks 
  • Duration: 90 Minutes 

Why choose us

Our Milton Keynes venue

Includes..

Free Wi-Fi

To make sure you’re always connected we offer completely free and easy to access wi-fi.

Air conditioned

To keep you comfortable during your course we offer a fully air conditioned environment.

Full IT support

IT support is on hand to sort out any unforseen issues that may arise.

Video equipment

This location has full video conferencing equipment.

Milton Keynes is a large town located in Buckinghamshire, England. It is in the centre of the Borough of Milton Keynes and is located about 45 miles (72 km) north-west of London. Milton Keynes currently has an estimated population of over 200,000 residents inhabiting the city; it increased from 53,000 in 1961. Schools in Milton Keynes follow the British educational Tripartite System which is divided into three levels: Primary School, Secondary Schools and Higher Education. The education in Milton Keynes is compulsory for children up until they are 16 years old. The city offers over 80 state schools which are Comprehensive School including Stantonbury Campus and Denbigh School, as well as Grammar Schools. The city also includes Private Schools, Webber Independent School, which is a mixes school for children from the ages of 3 to 18 years old, and the Milton Keynes Preparatory School which is also a mixed schools forma age 2 ½ years old to 11 years old. Milton Keynes also offers Special Schools and Alternative Schools for children living in the city including The Redway School and White Spire School. There are four independent Primary and Preparatory Schools including: Broughton Manor Preparatory School, Walton Pre Preparatory School, Milton Keynes Preparatory School, and the Grove School.

Popular searched areas in and around Milton Keynes include:-

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  • Simpson
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  • Stonebridge
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Milton Keynes is home to The Open University's (OU) headquarters which is situated in the Walton Hall district. It is a public university and was established in 1969 and has nearly 170,000 students; with 156,000 undertaking their undergraduate degrees and 11,000 doing their postgraduates. The Open University has study off-campuses based all over the UK and all over the world. There are many notable current and former academics including astronomer Jocelyn Bell Burnell, editor of Red Pepper magazine Hilary Wainwright, discourse analyst, social psychologist Margaret Wetherell, and space scientist John Zarnecki. Open University's (OU) also has over two million alumni that attended the university. Milton Keynes is notable for its world-famous architect Sir Norman Foster in designing the city as well as the Foster's Beanhill housing scheme.

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Address

Milton Keynes

T: 01344203999

Ways to take this course

Experience live, interactive learning from home with The Knowledge Academy's Online Instructor-led Lean Six Sigma Black Belt Training | Lean Six Sigma Training - in Milton Keynes. Engage directly with expert instructors, mirroring the classroom schedule for a comprehensive learning journey. Enjoy the convenience of virtual learning without compromising on the quality of interaction.

Unlock your potential with The Knowledge Academy's Lean Six Sigma Black Belt Training | Lean Six Sigma Training - in Milton Keynes, accessible anytime, anywhere on any device. Enjoy 90 days of online course access, extendable upon request, and benefit from the support of our expert trainers. Elevate your skills at your own pace with our Online Self-paced sessions.

Experience the most sought-after learning style with The Knowledge Academy's Lean Six Sigma Black Belt Training | Lean Six Sigma Training - in Milton Keynes. Available in 490+ locations across 190+ countries, our hand-picked Classroom venues offer an invaluable human touch. Immerse yourself in a comprehensive, interactive experience with our expert-led Lean Six Sigma Black Belt Training | Lean Six Sigma Training - in Milton Keynes sessions.

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Highly experienced trainers

Boost your skills with our expert trainers, boasting 10+ years of real-world experience, ensuring an engaging and informative training experience

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State of the art training venues

We only use the highest standard of learning facilities to make sure your experience is as comfortable and distraction-free as possible

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Small class sizes

Our Classroom courses with limited class sizes foster discussions and provide a personalised, interactive learning environment

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Great value for money

Achieve certification without breaking the bank. Find a lower price elsewhere? We'll match it to guarantee you the best value

Streamline large-scale training requirements with The Knowledge Academy's In-house/Onsite at your business premises. Experience expert-led classroom learning from the comfort of your workplace and engage professional development.

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Tailored learning experience

Leverage benefits offered from a certification that fits your unique business or project needs

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Maximise your training budget

Cut unnecessary costs and focus your entire budget on what really matters, the training.

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Team building opportunity

Our offers a unique chance for your team to bond and engage in discussions, enriching the learning experience beyond traditional classroom settings

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Monitor employees progress

The course know-how will help you track and evaluate your employees' progression and performance with relative ease

What our customers are saying

Lean Six Sigma Black Belt Training | Lean Six Sigma Training - in Milton Keynes FAQs

No, this is not necessary because the Lean Six Sigma Black Belt training course covers both Yellow and Green Belts.
Job roles that use Black Belt techniques include Change Managers, Project Managers, Project Engineers, and Business Process Improvement Managers.
The Lean Six Sigma Black Belt training course includes: 3 examinations, 2 workbooks, The Knowledge Academy Lean Six Sigma Black Belt courseware folder, certificates (if successful), and refreshments.
All instructors possess over 20 years of world class experience, and expertise in Lean Six Sigma methodologies, supply chain management, and work optimisation.
The training fees for Lean Six Sigma Black Belt certification in Milton Keynes starts from £4595
The Knowledge Academy is the Leading global training provider for Lean Six Sigma Black Belt.
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Flexible delivery methods are available depending on your learning style.

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Resources are included for a comprehensive learning experience.

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"Really good course and well organised. Trainer was great with a sense of humour - his experience allowed a free flowing course, structured to help you gain as much information & relevant experience whilst helping prepare you for the exam"

Joshua Davies, Thames Water

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